EGR Valve: Service and Repair

EGR VALVE REMOVAL

1. REMOVE EGR PIPE





Remove the 4 nuts, EGR pipe and 2 gaskets.

INSTALLATION HINT: Install 2 new gaskets.

Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)

2. DISCONNECT EGR GAS TEMPERATURE SENSOR CONNECTOR AND CLAMP





3. REMOVE EGR VALVE
(a) Disconnect these hoses and connector:
(1) EVAP hose from EGR valve hook
(2) Vacuum hose from EGR valve
(3) EGR valve position sensor connector
(b) Remove the 3 nuts, EGR valve and gasket.

INSTALLATION HINT: Install a new gasket.

Torque: 12 N.m (120 kgf.cm. 9 ft.lbf)

4. REMOVE EGR GAS TEMPERATURE SENSOR

Torque: 20 N.m (200 kgf.cm, 14 ft.lbf)

EGR VALVE INSTALLATION

INSTALLATION HINT: Installation is in the reverse order of removal.