Removal and Replacement

GENERATOR REMOVAL/INSTALLATION [MZR 2.5]

WARNING:
- Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

- When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.

CAUTION:
- The generator can be damaged by the heat from the exhaust manifold. Make sure the generator duct and generator heat insulators installed securely.

1. Remove the battery cover. Removal and Replacement

2. Disconnect the negative battery cable.

3. Remove the aerodynamic under cover and splash shield as a single unit. Service and Repair (See Service and Repair)

4. Remove the drive belt. Service and Repair

5. Remove in the order indicated in the table.

6. Install in the reverse order of removal.









Generator Duct Removal Note

1. Remove the generator duct from below the engine compartment.

Generator and Generator Heat Insulator Removal Note

1. Set the cooler pipe out of the way. Service and Repair






2. Remove the generator and generator heat insulator together from the engine, and position them in the engine compartment in a location where no part can be damaged.

3. Remove the generator heat insulator from the generator.

4. Remove the generator from above the engine compartment.






Generator and Generator Heat Insulator Installation Note

1. From above the engine compartment, set the generator down inside the engine compartment in a position where no part can be damaged.

2. Install the generator heat insulator to the generator.

3. Install the generator and generator heat insulator together to the engine.

4. Tighten bolts temporarily.

5. Tighten bolts to the specified tightening torque.

Generator Duct Installation Note

1. Install the generator duct to the generator duct bracket and tighten nuts temporarily.

2. Tighten nuts to the specified tightening torque.