Installation

2AZ-FXE ENGINE MECHANICAL: CYLINDER HEAD GASKET: INSTALLATION

1. INSTALL CYLINDER HEAD GASKET

(a) Place a new cylinder head gasket on the cylinder block surface with the Lot No. stamp facing upward.





Text in Illustration





NOTICE:
* Remove any oil from the contact surfaces.
* Be careful of the installation direction.

2. INSTALL CYLINDER HEAD SUB-ASSEMBLY

(a) Place the cylinder head on the cylinder head gasket.

NOTICE:
Place the cylinder head gently in order to avoid damaging the cylinder head gasket.

(b) Install the cylinder head bolts.

NOTICE:
The cylinder head bolts are tightened in 2 successive steps.

(1) Apply a light coat of engine oil to the threads and under the heads of the cylinder head set bolts.





(2) Using several steps, uniformly install and tighten the 10 cylinder head set bolts and plate washers with a 10 mm bi-hexagon wrench in the order shown in the illustration.

Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)

(c) Mark the front of the cylinder head bolts with paint.





Text in Illustration





(d) Further tighten the cylinder head bolts 90° as shown in the illustration.

(e) Check that the paint mark is now at a 90° angle to the front.

3. INSTALL NO. 1 CAMSHAFT BEARING Reassembly

4. INSTALL NO. 2 CAMSHAFT BEARING Reassembly

5. INSTALL CAMSHAFT Reassembly

6. INSTALL NO. 2 CAMSHAFT Reassembly

7. INSTALL NO. 1 CHAIN VIBRATION DAMPER Reassembly

8. INSTALL CHAIN SUB-ASSEMBLY Reassembly

9. INSTALL CHAIN TENSIONER SLIPPER Reassembly

10. INSTALL TIMING CHAIN GUIDE Reassembly

11. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE Reassembly

12. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY Reassembly

13. INSTALL CRANKSHAFT PULLEY Installation

14. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY Reassembly

15. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

16. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Reassembly

17. INSTALL CRANKSHAFT POSITION SENSOR Reassembly

18. INSTALL IDLER PULLEY SUB-ASSEMBLY Reassembly

19. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Installation

20. INSTALL NO. 2 MANIFOLD STAY Installation

21. INSTALL MANIFOLD STAY Installation

22. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR Installation

23. INSTALL INTAKE MANIFOLD ASSEMBLY Installation

24. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Installation

25. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation

26. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Installation

27. INSTALL ENGINE OIL LEVEL DIPSTICK

28. INSTALL SPARK PLUG Installation

29. INSTALL IGNITION COIL ASSEMBLY Installation

30. INSTALL THROTTLE BODY ASSEMBLY Installation

31. INSTALL V-RIBBED BELT Installation

32. INSTALL V-RIBBED BELT TENSIONER COVER SUB-ASSEMBLY Installation

33. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

HINT
See the steps from Remove Engine Stand through Perform Initialization Installation.