Installation

2UR-FSE FUEL: FUEL PRESSURE PULSATION DAMPER: INSTALLATION

INSTALLATION
HINT: When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

1. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY





(a) Temporarily install each dampers together with 2 new gaskets and the fuel pipe to the fuel pump.





(b) Install the 2 clamp bolts.
Torque: 10 Nm (102 kgf-cm, 7ft-lbf)





(c) Using SST, tighten the 2 dampers.
SST: 09612-24014
09617-24011
without SST - Torque: 40 Nm (408 kgf-cm, 30ft-lbf)
without SST - Torque: 35 Nm (357 kgf-cm, 26ft-lbf)
- Use a torque wrench with a fulcrum length of 30 cm (11.8 in.).
- Make sure SST and the torque wrench are connected in a straight line.





(d) Connect the 3 fuel hoses.





(e) Connect the 2 delivery pipe connectors to the delivery pipe.





2. CONNECT NO. 1 FUEL HOSE
(a) Push in the tube connector to the pipe until the tube connector makes a "click" sound.
(b) Push down on the retainer to lock it in place.
- Check that there is no damage or foreign objects on the connected part of the fuel pipe.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

3. INSTALL INTAKE MANIFOLD Installation
4. CONNECT PCV HOSE Installation
5. INSTALL PURGE VSV Installation
6. INSTALL WATER BY-PASS PIPE HOSE Installation
7. INSTALL NO. 3 COVER SUB-ASSEMBLY





(a) Install the No. 3 cover with the 2 clips.
8. INSTALL ENGINE MOTOR CABLE CLAMP BRACKET Installation
9. CONNECT FLEXIBLE HOSE BRACKET SUB-ASSEMBLY Installation
10. INSTALL INJECTOR DRIVER Installation
11. CONNECT ENGINE WIRE HARNESS Installation
12. CONNECT ECM CONNECTOR Installation
13. CONNECT NO. 2 CONNECTOR HOLDER Installation
14. CONNECT HYBRID VEHICLE CONTROL ECU Installation
15. INSTALL OUTLET ENGINE ROOM ECM DUCT Installation
16. INSTALL ENGINE ROOM ECU COVER Installation
17. INSTALL NO. 5 COVER SUB-ASSEMBLY
(a) Install the No. 5 cover.
18. INSTALL ENGINE COVER SUB-ASSEMBLY RH





(a) Install the engine cover RH with the 4 nuts.
Torque: 21 Nm (214 kgf-cm, 15ft-lbf)
19. INSTALL NO. 6 COVER SUB-ASSEMBLY
(a) Install the No. 6 cover.
20. INSTALL ENGINE COVER SUB-ASSEMBLY LH





(a) Install the engine cover LH with the 4 nuts.
Torque: 21 Nm (214 kgf-cm, 15ft-lbf)
21. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Installation
22. INSTALL SKID CONTROL ECU BRACKET Installation
23. CONNECT BRAKE FLUID RESERVOIR Installation
24. CONNECT NO. 3 RELAY BLOCK Installation
25. INSTALL SKID CONTROL ECU Installation
26. CONNECT NO. 1 MOTOR COOLING PIPE Installation
27. INSTALL AIR CLEANER ASSEMBLY RH Installation
28. INSTALL AIR CLEANER ASSEMBLY LH Installation
29. INSTALL THROTTLE BODY ASSEMBLY Installation
30. INSTALL INTAKE AIR CONNECTOR PIPE Installation
31. CONNECT FRAME WIRE Installation
32. CONNECT INLET INVERTER COOLING PIPE Installation
33. CONNECT GENERATOR CABLE Installation
34. CONNECT MOTOR CABLE Installation
35. INSTALL INVERTER TERMINAL COVER Installation
36. INSTALL MOTOR CABLE COVER RH Installation
37. INSTALL INVERTER COVER ASSEMBLY RH Installation
38. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
39. INSTALL SERVICE PLUG GRIP Installation
40. INSTALL BATTERY SERVICE HOLE COVER Installation
41. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

42. INSTALL BATTERY SERVICE HOLE COVER LH Installation
43. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation
44. ADD ENGINE COOLANT Service and Repair
45. INSPECT FOR COOLANT LEAK Testing and Inspection
46. INSPECT FOR FUEL LEAK Testing and Inspection
47. INSTALL NO. 1 ENGINE UNDER COVER Installation
48. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation
49. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation
50. INSTALL NO. 1 AIR CLEANER INLET Installation
51. INSTALL ENGINE ROOM SIDE COVER LH Installation
52. INSTALL ENGINE ROOM SIDE COVER RH Installation
53. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation
54. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
55. CHECK FUNCTION OF THROTTLE BODY On-Vehicle Inspection