Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
 - Relays and Modules
 - Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
 - Sensors and Switches - Brakes and Traction Control
 - Sensors and Switches - Cooling System
 - Sensors and Switches - Engine
 - Sensors and Switches - Instrument Panel
 - Sensors and Switches - Lighting and Horns
 - Sensors and Switches - Powertrain Management
 - Sensors and Switches - Starting and Charging
 - Sensors and Switches - Windows and Glass
 - Sensors and Switches - Wiper and Washer Systems
 
 - Maintenance
- Alignment
 - Tune-up and Engine Performance Checks
 - Timing Component Alignment Marks
 - Drive Belt
 - Filters
 - Hoses
 - Fluids
 - Brake Bleeding
 - Fuses and Circuit Breakers
 - Service Reminder Indicators
 - Wheels and Tires
 - Towing Information
 - Vehicle Lifting
 - Application and ID
 - Service Intervals
- Severe Service Defined
 - Normal Service
- 7500 MI or 12000 KM
 - 15000 MI or 24000 KM
 - 22500 MI or 36000 KM
 - 30000 MI or 48000 KM
 - 37500 MI or 60000 KM
 - 45000 MI or 72000 KM
 - 52500 MI or 84000 KM
 - 60000 MI or 96000 KM
 - 67500 MI or 108000 KM
 - 75000 MI or 120000 KM
 - 82500 MI or 132000 KM
 - 90000 MI or 144000 KM
 - 97500 MI or 156000 KM
 - 105000 MI or 168000 KM
 - 112500 MI or 180000 KM
 - 120000 MI or 192000 KM
 - 127500 MI or 204000 KM
 - 135000 MI or 216000 KM
 - 142500 MI or 228000 KM
 - 150000 MI or 240000 KM
 
 
 Technical Service Bulletins
 - Engine, Cooling and Exhaust
- Engine
- Compression Check
 - Camshaft, Lifters and Push Rods
 - Cylinder Block Assembly
 - Cylinder Head Assembly
 - Drive Belts, Mounts, Brackets and Accessories
 - Engine Lubrication
 - Intake Manifold
 - Seals and Gaskets
 - Sensors and Switches - Engine
 - Timing Components
 - Tune-up and Engine Performance Checks
 - Water Pump
 Service Precautions
- Application and ID
 Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
 - Cooling System
- Coolant
 - Coolant Drain Plug
 - Coolant Reservoir
 - Radiator Cooling Fan
 - Engine - Coolant Temperature Sensor/Switch
 - Heater Core
 - Lamps and Indicators - Cooling System
 - Radiator
 - Sensors and Switches - Cooling System
 - Temperature Gauge
 - Thermostat
 - Thermostat Housing
 - Water Pump
 Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
 - Exhaust System
 
 - Engine
 - Powertrain Management
- Relays and Modules - Powertrain Management
 - Sensors and Switches - Powertrain Management
 - Tune-up and Engine Performance Checks
 - Computers and Control Systems
- Air Flow Meter/Sensor
 - Auxiliary Air Valve (Idle Speed)
 - Coolant Temperature Sensor/Switch (For Computer)
 - Data Link Connector
 - Engine Control Module
 - Fuel Level Sensor
 - Idle Speed/Throttle Actuator - Electronic
 - Idle Up Control Valve
 - Main Relay (Computer/Fuel System)
 - Malfunction Indicator Lamp
 - Oil Pressure Sensor
 - Oxygen Sensor
 - Relays and Modules - Computers and Control Systems
 - Sensors and Switches - Computers and Control Systems
 - Throttle Position Sensor
 - Vehicle Speed Sensor
 Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
 - Reading and Clearing Diagnostic Trouble Codes
 - Symptom Related Diagnostic Procedures
 - Component Tests and General Diagnostics
 
Diagrams
Technical Service Bulletins
Tools and Equipment
 - Emission Control Systems
- Catalytic Converter
 - Evaporative Emissions System
 - Positive Crankcase Ventilation
 Service Precautions
- Application and ID
 Description and Operation
Testing and Inspection
Locations
Diagrams
Technical Service Bulletins
 - Fuel Delivery and Air Induction
- Fuel Pressure
 - Fuel Pressure Release
 - Idle Speed
 - Air/Fuel Mixture
 - Accelerator Pedal
 - Air Cleaner Housing
 - Air Flow Meter/Sensor
 - Auxiliary Air Valve (Idle Speed)
 - Fuel
 - Fuel Filter
 - Fuel Injector
 - Fuel Pressure Regulator
 - Fuel Pump
 - Fuel Rail
 - Fuel Supply Line
 - Fuel Tank
 - Fuel Temperature Sensor
 - Idle Speed/Throttle Actuator - Electronic
 - Idle Up Control Valve
 - Inertia Fuel Shutoff Switch
 - Intake Air Plenum
 - Main Relay (Computer/Fuel System)
 - Relays and Modules - Fuel Delivery and Air Induction
 - Resonator
 - Sensors and Switches - Fuel Delivery and Air Induction
 - Throttle Body
 - Throttle Cable/Linkage
 - Throttle Position Sensor
 Service Precautions
Testing and Inspection
Technical Service Bulletins
Tools and Equipment
 - Ignition System
- Firing Order
 - Ignition Timing
 - Distributor
 - Ignition Cable
 - Ignition Coil
 - Ignition Control Module
 - Pick-Up Coil
 - Relays and Modules - Ignition System
 - Sensors and Switches - Ignition System
 - Spark Plug
 Service Precautions
Description and Operation
Testing and Inspection
Technical Service Bulletins
 - PROM - Programmable Read Only Memory
 Service Precautions
- Application and ID
 Description and Operation
Locations
Diagrams
Technical Service Bulletins
 - Transmission and Drivetrain
- Automatic Transmission/Transaxle
 - Clutch
 - Differential Assembly
 - Drive Axles, Bearings and Joints
 - Drive/Propeller Shafts, Bearings and Joints
 - Flex Plate
 - Flywheel
 - Manual Transmission/Transaxle
 - Power Take-Off
 - Transfer Case
- Fluid - Transfer Case
 - Gear
 - Output Shaft
 - Output Yoke/Flange
 - Seals and Gaskets
 - Shifter Transfer Case
 Description and Operation
Service and Repair
- Procedures
 - Removal and Replacement
 - Overhaul
- LT230 Series Overhaul
 - LT230Q
 - LT230T
 - R380
- Gearbox Dismantle
- Clutch Housing - Type A Gearbox - Remove
 - Clutch Housing - Type B Gearbox - Remove
 - Clutch Housing - Type C Gearbox - Remove
 - Clutch Housing - Type D Gearbox - Remove
 - Gear Change/Selector Housings - Type A Gearbox - Remove
 - Remote Housing - Type A Gearbox - Remove
 - Gear Change/Selector Housings - Type B Gearbox - Remove
 - Selector Quadrant - Type A Gearbox - Remove
 - Gear Change Lever Yoke - Type B Gearbox - Remove
 - Remote Gear Change - Type C Gearbox - Remove
 - Remote Gear Change - Type D Gearbox - Remove
 - Gear Change Lever Yoke - Type D Gearbox - Remove
 - Extension Housing - Types A and B Gearbox - Remove
 - Extension Housing - Type C Gearbox - Remove
 - Extension Housing - Type D Gearbox - Remove
 - 5th and Reverse Gear - Remove
 - Output Shaft and Layshaft - Remove
 - Output Shaft - Dismantle
 - Gearcase
 - Front Cover - Remove
 - Front Cover - Early Type - Dismantle
 - Front Cover - Later Type - Dismantle
 - Centre Plate - Dismantle
 - Extension Housings - Overhaul
 - Gear Change/Selector Housings - Overhaul
 - Synchromesh Assemblies - Overhaul
 - Checking Baulk Ring Clearances
 - Input Shaft - Overhaul
 - Output Shaft - Inspection
 - Layshaft - Overhaul
 - Output Shaft - Reassemble
 - Reverse Idler Gear and Centre Plate - Reassemble
 - Selectors - Inspection
 - Selectors - Reassemble
 
 - Gearbox Reassemble
- Output Shaft and Layshaft End Float
 - Shimming
 - Assembling Output Shaft and Layshaft to Centre Plate
 - Reverse and 5th Gear - Reassemble
 - Extension Housing - Type A and B Gearbox - Refit
 - Extension Housing - Type C Gearbox - Refit
 - Extension Housing - Type D Gearbox - Refit
 - Selector Quadrant - Type A Gearbox - Refit
 - Gear Change Lever Yoke - Type B Gearbox - Refit
 - Gear Change Lever Yoke - Type D Gearbox - Refit
 - Remote Housing - Type A Gearbox - Refit
 - Transfer Box Selector Housing - Type A Gearbox - Refit
 - Gear Change Housing - Type A Gearbox - Refit
 - 5th Gear Stop Screw Adjustment - Type A Gearbox
 - Transfer Box Selector Housing - Type B Gearbox - Refit
 - Gear Change Housing - Type B Gearbox - Refit
 - Remote Gear Change - Type C Gearbox - Refit
 - Remote Gear Change - Type D Gearbox - Refit
 - Bias Spring Adjustment - Type A Gearbox
 - Bias Spring Adjustment - Type B Gearbox
 - Bias Spring Adjustment - Type C Gearbox
 - Clutch Housing - Type A Gearbox - Refit
 - Clutch Housing - Type B Gearbox - Refit
 - Clutch Housing - Type C Gearbox - Refit
 - Adaptor Housing - Type D Gearbox - Refit
 
 
 - Gearbox Dismantle
 
 
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
 Technical Service Bulletins
 - Brakes and Traction Control
 - Starting and Charging
- Sensors and Switches - Starting and Charging
 - Relays and Modules - Starting and Charging
 - Battery
 - Charging System
 - Starting System
 - Power and Ground Distribution
 Description and Operation
Diagrams
Technical Service Bulletins
 - Power and Ground Distribution
 - Steering and Suspension
- Alignment
 - Steering
- Center Link
 - Front Steering Knuckle
 - Pitman Arm
 - Power Steering
 - Steering Column
 - Steering Damper
 - Steering Gear
 - Steering Shaft
 - Steering Wheel
 - Tie Rod
 Service Precautions
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
 - Component Tests and General Diagnostics
 
Adjustments
Diagrams
Specifications
Technical Service Bulletins
 - Suspension
- Ball Joint
 - Control Arm
 - Front Steering Knuckle
 - Lateral Stabilizer Rod
 - Radius Arm
 - Stabilizer Bar
 - Suspension Control ( Automatic - Electronic )
 - Suspension Spring ( Coil / Leaf )
 - Suspension Strut / Shock Absorber
 - Suspension Travel Bumper
 - Trailing Arm
 - Wheel Bearing
 - Wheel Hub
 - Wheel Hub (Locking)
 - Wheel Seal
 Service Precautions
Description and Operation
Specifications
Technical Service Bulletins
 - Wheels and Tires
 Service Precautions
Technical Service Bulletins
 - Heating and Air Conditioning
 - Restraints and Safety Systems
 - Accessories and Optional Equipment
 - Body and Frame
 - Cruise Control
 - Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
 - Cigarette Lighter
 - Clock
 - Dashboard / Instrument Panel
 - Fuel Gauge
 - Fuel Gauge Sender
 - Instrument Cluster / Carrier
 - Maintenance Required Lamp/Indicator
 - Malfunction Indicator Lamp
 - Oil Pressure Sender
 - Sensors and Switches - Instrument Panel
 - Speedometer Cable
 - Speedometer Head
 - Tachometer
 - Temperature Gauge
 Diagrams
Technical Service Bulletins
 - Lighting and Horns
- Backup Lamp
 - Brake Lamp
 - Courtesy Lamp
 - Hazard Warning Lamps
 - Headlamp
 - Horn
 - Interior Lighting Relay
 - Marker Lamp
 - Relays and Modules - Lighting and Horns
 - Sensors and Switches - Lighting and Horns
 - Turn Signals
 Diagrams
Technical Service Bulletins
 - Windows and Glass
 - Wiper and Washer Systems
 - Application and ID
 Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
 - Diagnostic Aids
 - Exploded Views
 - Connector Views
 - Electrical Diagrams
- Brake Fluid Level Sensor/Switch
 - Differential Assembly
 - Heated Glass Element
 - Heating and Air Conditioning
 - Instrument Panel, Gauges and Warning Indicators
 - Lighting and Horns
 - Powertrain Management
 - Radio/Stereo
 - Starting and Charging
 - Temperature Gauge
 - Wiper and Washer Systems
 
 - Mechanical Diagrams
 - Fluid Diagrams
 - Vacuum and Vapor Hose Diagrams
 - Components
 - Connectors
 - Fuse and Fusible Links
 - Harness
 
Specifications
- Electrical Specifications
 - Mechanical Specifications
- Air/Fuel Mixture
 - Alignment
 - Brakes and Traction Control
 - Cooling System
 - Differential Assembly
 - Distributor, Ignition
 - Drive Axles, Bearings and Joints
 - Drive/Propeller Shafts, Bearings and Joints
 - Engine
 - Evaporative Emissions System
 - Exhaust System
 - Firing Order
 - Flex Plate
 - Flywheel
 - Fuel Filter
 - Fuel Supply Line
 - Idle Speed
 - Idle Speed/Throttle Actuator - Electronic
 - Manual Transmission/Transaxle
 - Oxygen Sensor
 - Pick-Up Coil, Ignition
 - Pressure Plate
 - Resonator, Intake Air
 - Spark Plug
 - Starter Motor
 - Steering
 - Suspension
 - Tires
 - Transfer Case
 - Wheel Stud / Lug Nut
 - Wheels
 
 - Pressure, Vacuum and Temperature Specifications
 - Capacity Specifications
 - Fluid Type Specifications
 
Technical Service Bulletins
Diagnostic Trouble Codes