Brake Master Cylinder [RHD]

Brake Master Cylinder

Removal

CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area with water.
1 Remove the coolant expansion tank. For additional information, refer to Coolant Expansion Tank
2 Remove the brake fluid reservoir. For additional information, refer to Brake Fluid Reservoir Service and Repair




3 Release the plenum box sidewall.
- Remove the 4 bolts.




4 Remove the coolant expansion tank mounting bracket.
- Remove the 3 nuts.
5
NOTE:
Some fluid spillage is inevitable during this operation.
Disconnect the brake master cylinder lines.




6
CAUTION: Before disconnecting or removing the components, ensure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.
Remove the brake master cylinder.
- Remove the 2 nuts.




7 Remove and discard the O-ring seal.

Installation
1 Install a new O-ring seal.
2 Install the brake master cylinder.
- Tighten the nuts to 25 Nm (18 lb.ft).
3 Connect the brake master cylinder lines.
- Tighten the brake line unions to 17 Nm (13 lb.ft).
4 Install the plenum chamber panel.
- Tighten the bolts to 10 Nm (7 lb.ft).
5 Install the coolant expansion tank mounting bracket.
- Tighten the nuts to 10 Nm (7 lb.ft).
6 Remove the brake fluid reservoir. For additional information, refer to Brake Fluid Reservoir Service and Repair
7 Install the coolant expansion tank. For additional information, refer to Coolant Expansion Tank