Operation CHARM: Car repair manuals for everyone.
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Installation






Transmission

Special Service Tools






Engine support bracket

303-021





Power train assembly jack

HTJ1200-2

Installation





1
WARNING: Secure the transmission to the transmission jack.
WARNING: Support the engine. The engine will fall forward when the transmission is removed.
CAUTION: Make sure the torque converter remains connected to the transmission.
With assistance, install the transmission.
- Tighten the 15 bolts to 48 Nm.
2 Remove the torque converter retainer.




3 Install the transmission wiring harness.
- Connect the transmission electrical connector.
- Attach the 3 wiring harness clips.




4 Install the transmission support insulator.
- Install the 4 bolts.
5 Using a transmission jack, support the transmission.




6 Attach the transmission park interlock release cable to the transmission.
- Secure the transmission park interlock release cable to the transmission park interlock release lever.
- Tighten to 9 Nm.




7 Attach the flexplate to the torque converter.
- Rotate the crankshaft to access the retaining bolts.
- Tighten to 55 Nm.
- Install the access plugs.
- Install the 3 bolts.




8 Secure and connect the selector lever cable.
- Install the 2 bolts.




9
CAUTION: Under no circumstances must the flexible coupling (or it's fixings) be loosened or removed from the driveshaft.
NOTE:
Note the fitted position of the component/s prior to removal.
Connect the driveshaft to the rear flange.
- Tighten to 108 Nm.

10 Check and top-up the transmission fluid level.

11 Install the starter motor. For additional information, refer to Starter Motor Service and Repair

12 Install the catalytic converters. For additional information, refer to Catalytic Converter Service and Repair

13 Install the engine rear undershield. For additional information, refer to Engine Rear Undershield Engine Rear Undershield

14 Connect the battery ground cable. For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect