Removal and Installation

REAR DISC BRAKE

BRAKE CALIPER ASSEMBLY : Removal and Installation


REMOVAL


WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. However avoid washing brake components with water.
- Never depress the brake pedal while removing the brake pads because the piston may pop out.
- If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1.Remove tires with power tool.
2.Fix the disc rotor using wheel nuts.
3.Drain brake fluid. Draining.
4.Remove union bolt and copper washer, and separate brake hose from caliper assembly. Removal and Installation.
5.Remove torque member mounting bolts, and remove brake caliper assembly.

CAUTION:
Never drop brake pad and caliper assembly.
6.Remove disc rotor. Removal and Installation.

INSTALLATION


WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. However avoid washing brake components with water.
- Never depress the brake pedal while removing the brake pads because the piston may pop out.
- If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1.Install disc rotor. Removal and Installation.
2.Install the brake caliper assembly to the axle housing and tighten the torque member mounting bolts to the specified torque.

CAUTION:
Never spill or splash any grease and moisture on the brake caliper assembly mounting face, threads, mounting bolts and washers. Wipe out any grease and moisture.
3.Install brake hose and copper washers to brake caliper assembly. Removal and Installation.
4.Refill with new brake fluid and perform the air bleeding. Service and Repair.
5.Check a drag of rear disc brake. If any drag is found, refer to {LINK_TO:0000000006705056}, "BRAKE CALIPER ASSEMBLY :
Inspection".
6.Install tires with power tool.