Generator Replacement

Generator Replacement

Removal Procedure
Warning: Refer to Battery Disconnect Warning (Service Precautions).





1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Battery Negative Cable Disconnection and Connection).
2. Remove the accessory drive belt. Refer to Drive Belt Replacement - Accessory (Drive Belt Replacement - Accessory).
3. Remove the engine sight shield. Refer to Upper Intake Manifold Sight Shield Replacement (Upper Intake Manifold Sight Shield Replacement).
4. Disconnect the generator electrical connector.




5. Remove the generator cable from the generator, perform the following:

1. Slide the boot down revealing the terminal stud.
2. Remove the generator cable nut from the terminal stud.
3. Remove the generator cable.




6. Remove the generator bolts.
7. Remove the generator.

Installation Procedure




1. Install the generator.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the generator bolts.

Tighten the bolts to 50 Nm (37 lb ft).




3. Install the generator cable to the generator, perform the following:

1. Install the generator cable.
2. Install the generator cable nut to the terminal stud.

Tighten the nut to 9 Nm (80 lb in).

3. Slide the boot over the terminal stud.




4. Connect the generator electrical connector (3).
5. Install the engine sight shield. Refer to Upper Intake Manifold Sight Shield Replacement (Upper Intake Manifold Sight Shield Replacement).
6. Install the accessory drive belt. Refer to Drive Belt Replacement - Accessory (Drive Belt Replacement - Accessory).




7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Battery Negative Cable Disconnection and Connection).