Exhaust Manifold Replacement - Right Side

Exhaust Manifold Replacement - Right Side

Special Tools

J 43181 Heater Line Quick Connect Release Tool

Removal Procedure




1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
2. Remove the exhaust manifold pipe nuts.
3. Lower the vehicle.
4. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement (Service and Repair).
5. Drain the coolant. Refer to Cooling System Draining and Filling (Vac-N-Fill) (Service and Repair)Cooling System Draining and Filling (Static Fill) (Service and Repair).
6. Using the J 43181 , remove the heater core hoses from the heater core. Position aside.
7. Remove the spark plug wires. Refer to Spark Plug Wire Replacement (Service and Repair).
8. Remove the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement (Service and Repair).




9. Remove the exhaust manifold bolts, manifold, and manifold gasket.
10. Discard the gasket.




11. Remove the heat shield bolts (3), and shield (2) from the exhaust manifold (1).

Installation Procedure





Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the heat shield (2), and bolts (3) to the exhaust manifold (1), if necessary.

Tighten the bolts to 9 Nm (80 lb in).





Note:
* Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostics (OBD) II system performance.
* The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.
* Do not apply sealant to the first three threads of the bolt.

2. Apply a 5 mm (0.2 in) wide band of thread lock GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the exhaust manifold bolts.
3. Install the NEW manifold gasket, exhaust manifold, and bolts.

1. Tighten the exhaust manifold bolts a first pass to 15 Nm (11 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
2. Tighten the exhaust manifold bolts a final pass to 25 Nm (18 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.

4. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the front of the right cylinder head.
5. Install the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement (Service and Repair).
6. Install the spark plug wires.
7. Install the inlet heater hose. Refer to Heater Inlet Hose Replacement (Heater Inlet Hose Replacement).
8. Install the outlet heater hose. Refer to Heater Outlet Hose Replacement (Heater Outlet Hose Replacement).
9. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement (Service and Repair).
10. Raise the vehicle.




11. Install the exhaust manifold pipe nuts.

Tighten the nuts to 50 Nm (37 lb ft).

12. Lower the vehicle.
13. Fill the cooling system. Refer to Cooling System Draining and Filling (Vac-N-Fill) (Service and Repair)Cooling System Draining and Filling (Static Fill) (Service and Repair).