Removal and Replacement

Fuel Tank Replacement

1. Drain the fuel tank until it is less than half full Service and Repair.

2. Reinstall the fuel tank unit without connecting the fuel tank unit 4P connector, and the quick-connect fittings.

3. Raise the vehicle on a lift.

4. Disconnect the quick-connect fittings (A) Fuel Line/Quick-Connect Fitting Removal.






5. Remove the hose (A) from the clamp (B).






6. Remove the middle floor undercover Middle Floor Undercover Replacement.

7. Remove the trailing arm braces Trailing Arm Brace Replacement.

8. Place a jack or other support under the fuel tank (A).






9. Remove the strap bolts (B) and the straps (C).

10. Remove the fuel tank.

11. Remove the fuel tank protectors (D).

12. Install the parts in the reverse order of removal.

NOTE: When installing the fuel tank protectors, make sure to insert the clips in the direction shown (E).

13. Install the parts in the reverse order of removal.





NOTE:

- New fuel tank have a ring pull (A) at the fuel tank vapor recirculation tube (B) and the fuel fill neck tube (C). When you connect the hose and confirm that the connection is secure, remove the ring pull by pulling it down.

- Before connecting the fuel fill pipe and the quick-connect fittings, check for dirt, and clean them if needed, taking care not to damage the fuel fill pipe and other parts.