Cylinder Head Cover Installation

Cylinder Head Cover Installation

1. Check the spark plug seals (A) for damage. If the seal is damaged, replace it.





2. Thoroughly clean the head cover gasket (B) and the groove of the cylinder head cover.

NOTE: Check and if necessary, replace the head cover gasket.

3. Install the head cover gasket in the groove of the cylinder head cover (C). Make sure the gasket is evenly seated securely.

4. Remove all of the old liquid gasket from the chain case.

5. Clean the head cover contacting surfaces with a shop towel.

6. Apply liquid gasket (P/N 08717-0004, 08718-0003, or 08718-0009) to the cam chain case contact areas (A). Install the component within 5 minutes of applying the liquid gasket.

NOTE:

- Apply a 3.0 mm (0.118 in) diameter bead of liquid gasket to the chain case contact areas.
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.





7. Place the cylinder head cover (A) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gasket.

NOTE:

- Wait at least 30 minutes before filing the engine with oil
- Do not run the engine for at least 3 hours after installing the head cover





8. Inspect the cover washer (B). Replace any washer that is damaged or deteriorated.

9. Tighten the bolts in three steps. In the final step, torque all bolts, in sequence, to 10 N-m (1.0 kgf-m, 7.2 lbf-ft).






10. Connect the breather hose (A), and install the harness holder (B).





11. Install the eight ignition coils Service and Repair.

12. Install the intake manifold.