Cylinder Head Cover Installation

Cylinder Head Cover Installation

1. Check the spark plug seals (A) for damage. If the seal is damaged, replace the spark plug seals.

2. Thoroughly clean the head cover gasket (B) and the groove.

3. Install the head cover gasket in the groove of the cylinder head cover (C).

4. Check that the mating surfaces are clean and dry.






5. Apply a 3.0 mm wide bead of the liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, on the chain case mating areas (A). Install the component within 5 minutes of applying the liquid gasket.
NOTE:

- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.





6. Once the cylinder head cover (A) is on the cylinder head, slide the cover slightly back and forth to seat the head cover gasket.

7. Inspect the cover washer (B). Replace any washer that is damaged or deteriorated.






8. Tighten the bolts in three steps. In the final step, tighten all bolts in sequence shown to 12 N-m (1.2 kgf-m, 8.7 lbf-ft).






9. Connect the breather hose (A) and install the harness holder (B).

10. Install the eight ignition coils. Service and Repair

11. Install the engine cover. Engine Installation

12. After assembly, wait at least 30 minutes before filling the engine with oil.