Engine Oil Pan Installation

Engine Oil Pan Installation

1. Remove all of the old liquid gasket from the oil pan mating surfaces, the bolts, and the bolt holes.

2. Clean and dry the oil pan mating surfaces and the O-ring groove.

3. Install the dowel pins (A), and install the new O-ring (B) and the oil pan gasket (C) on the oil pan.






4. Apply liquid gasket, P/N 08718-0001, or 08718-0009, evenly to the engine block mating surface of the oil pan and to the inside edge of the threaded bolt holes. Install the component within 5 minutes of applying the liquid gasket.
NOTE:

- Apply a 1.5 mm wide bead of the liquid gasket along the broken line (A).

- Apply a 5.0 mm wide bead of the liquid gasket to the shaded area (B).

- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.

5. Install the oil pan.
NOTE: Raise the oil pan carefully not to damage IMA motor (resolver stator).






6. Tighten the bolts in three steps. Wipe off the excess liquid gasket on the each side of the crankshaft pulley and the flywheel.





7. Tighten the two bolts securing the transmission.






8. Install the lower torque rod bracket mounting bolts.






9. Install the dipstick tube (A) with a new O-ring (B), then install the mounting bolt (C) and the harness clamps (D).

10. If the engine is still in the vehicle, do the following steps.

11. Using the front subframe adapter, Engine Installation then loosely install the new front subframe mounting bolts. Engine Installation

12. Align the reference marks with the edge of the body, then tighten the mounting bolts. Engine Installation

13. Tighten the mid stiffener mounting bolts. Engine Installation

14. Install the lower torque rod mounting bolts. Engine Installation

15. Remove the engine support hanger and the universal lifting eyelet.

16. Connect the steering gearbox harness connectors. Engine Installation

17. Connect the suspension lower arm ball joints. Lower Ball Joint Replacement

18. Connect the front stabilizer links. Front Stabilizer Link Removal/Installation

19. Install the under-floor three way catalytic converter (TWC). Engine Installation

20. Install the intake manifold bracket and the harness clamp. Service and Repair

21. Install the A/C compressor, then connect the A/C compressor clutch connector. Engine Installation

22. Install the A/C condenser fan shroud assembly. Service and Repair

23. Install the splash shield and the front undercover. Engine Installation

24. Install the front wheels.

25. Install the steering joint bolt, Engine Installation then install the steering wheel. Steering Wheel Installation

26. After assembly, wait at least 30 minutes before filling the engine oil.

27. Check the wheel alignment. Service and Repair