Engine Installation
Engine Installation
Special Tools Required
- Universal eyelet 07AAK-SNAA120
- Engine hanger adapter VSB02C000015*
- Engine support hanger, A and Reds AAR-T1256*
- Front subframe adapter VSB02C000016*
- Subframe alignment pin 070AG-SJAA10S
*: These special tools are available through the Honda Tool and Equipment Program.
1. Install the engine mount brackets and the accessory brackets, then tighten their bolts to the specified torque.
2. Raise the vehicle on the lift, and position the engine/transmission under the vehicle. Lower the vehicle, and install the universal eyelet (07AAK-SNAA120). Attach a chain hoist to the universal eyelet and the transmission hook, then lift the engine into position in the vehicle.
NOTE: Reinstall the mounting bolts and support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
3. Attach the engine hanger adapter (VSB02C000015) to the threaded hole in the cylinder head.
4. Install the engine support hanger (AAR-T1256), then attach the hook to the slotted hole in the engine hanger adapter. Tighten the wing nut (A) by hand to lift and support the engine/transmission.
NOTE: Be careful when working around the windshield.
5. Tighten the upper transmission mount bracket mounting bolts to the specified torque.
6. Install the ground cable.
7. Support the engine with a jack and a wood block under the oil pan.
8. Remove the chain hoist.
M/T model
A/T model
9. Remove the universal eyelet.
10. Install the side engine mount bracket, then tighten the side engine mount bracket mounting bolts in the numbered sequence shown.
11. Install the ground cable.
12. Raise the vehicle on the lift.
13. Using the front subframe adapter (VSB02C000016) and a jack, raise the front subframe up to the body.
14. Loosely install the new front subframe mounting bolts (four) (A), the 12 x 1.25 mm bolts (four) (B) (C), and the stiffeners (four) (D).
15. Loosely install the subframe middle mount.
16. Remove the jack and the front subframe adapter.
17. Insert the subframe alignment pin (070AG-SJAA10S) through the positioning slot (A) on the right rear stiffener, through the positioning hole (B) on the subframe, and into the positioning hole (C) on the body, then loosely tighten the subframe right rear mounting bolt.
18. Insert the subframe alignment pin through the positioning slot on the left rear stiffener, through the positioning hole on the subframe, and into the positioning hole on the body, then loosely tighten the subframe left rear mounting bolt.
19. Using the subframe alignment pin in place, tighten the right rear mounting bolt.
20. Using the subframe alignment pin in place, tighten the left rear mounting bolt.
21. Tighten the stiffener mounting bolts to the specified torque.
22. Tighten the front and rear subframe mounting bolts to the specified torque.
23. Check that the positioning slots on the right/left rear stiffener, the positioning holes on the subframe, and the positioning holes on the body are aligned using the subframe alignment pin.
24. Tighten the bolts securing the subframe middle mounts.
25. Tighten the nuts securing the lower transmission mount.
26. Lower the vehicle on the lift.
27. Remove the engine support hanger and the engine hanger adapter.
28. Tighten the front engine mount bolt (A), then install the front engine mount stop (B) and connect the vacuum hose (C).
29. A/T model: Install the ATF cooler pipe brackets (D).
30. M/T model: Install the rear engine mount.
31. A/T model: Install the rear engine mount upper bracket (A), then install the rear engine mount (B).
32. Loosen the mounting bolts for the side engine mount bracket, then retighten the bolts in the numbered sequence shown.
33. Loosen the mounting bolts for the upper transmission mount bracket, then retighten them to the specified torque.
34. Connect the quick connector to the thermostat cover. Thermostat Replacement
M/T model
A/T model
35. Connect the heater hoses (A) and the upper radiator hose (B).
36. A/T model: Connect the ATF cooler hoses (A), and secure the hoses with the clips (B). Service and Repair
37. Install the bolts securing the steering gearbox stiffeners (A) and the washers (B). (left side)
38. Install the two bolts (A) securing the power steering (P/S) fluid line brackets.
39. Raise the vehicle on the lift.
40. Install the bolts securing the steering gearbox mounting bracket (A) and the heat shield (B). (right side)
41. Install the P/S fluid line bracket (A), and secure the hose with the hose clamp (B).
42. Install the A/C compressor (A), then connect the A/C compressor clutch connector (B).
43. Install a new set ring on the end of each driveshaft, then install the driveshafts. Driveshaft Installation Make sure each ring "clicks" into place in the differential and the intermediate shaft.
44. Connect the lower arms to the knuckles. Front Lower Arm Removal/Installation
45. Install the damper fork. Front Lower Arm Removal/Installation
46. A/T model: Install the shift cable:
- For Saitama Factory-produced models. Automatic Transmission Installation
- For Marysville, Ohio Factory-produced models. Automatic Transmission Installation
47. Install exhaust pipe A using new gaskets (B) and new self-locking nuts (C).
48. Install the splash shield.
49. Install the front wheels.
50. Lower the vehicle on the lift.
51. M/T model: Install the clutch slave cylinder and the clutch line bracket mounting nut. Manual Transmission Installation
52. M/T model: Install the shift cable and the select cable, then tighten the three bolts securing the shift cable holder. Manual Transmission Installation
53. Install the A/C condenser fan shroud assembly. Service and Repair
54. Install the P/S pump (A), and the P/S hose bracket (B).
55. Install the drive belt. Service and Repair
56. Connect the fuel feed hose (A) Fuel Line/Quick-Connect Fitting Installation, then install the quick-connect fitting cover (B).
57. Connect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum hose (B).
58. Connect the engine control module (ECM)/powertrain control module (PCM) connectors (A) and the engine wire harness connector (B).
59. Install the harness clamps (C) and the bracket (D).
60. Install the ECM/PCM (A), then install the ECM/PCM cover (B).
61. Connect the battery cables (A) to the under-hood fuse/relay box.
62. Connect the harness connector (B), and install the harness connector to the bracket (C).
63. Install the water separator. Service and Repair
64. Install the battery base (A), then install the harness clamps (B).
65. Install the air cleaner assembly. Service and Repair
66. Install the intake air duct. Water Outlet Removal and Installation
67. Install the strut brace (if equipped). Frame Brace Replacement
68. Install the front grille cover:
- 2-door Front Grille Cover Replacement (2-Door)
- 4-door Front Grille Cover Replacement (4-Door)
69. Do the battery installation procedure. Removal and Replacement
70. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
71. Refill the engine with the recommended engine oil. Service and Repair
72. Refill the transmission with fluid:
- Manual transmission MTF Inspection and Replacement
- Automatic transmission ATF Replacement
73. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
74. M/T model: Check that the transmission shifts into all gears smoothly.
75. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. Service and Repair
76. Do the ECM/PCM reset procedure. Initial Inspection and Diagnostic Overview
77. Do the ECM/PCM idle learn procedure. ECM/PCM Idle Learn Procedure
78. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure. Initial Inspection and Diagnostic Overview
79. Inspect the idle speed. Testing and Inspection
80. Inspect the ignition timing. Testing and Inspection
81. Check the wheel alignment. Service and Repair