Generator - Removal

6.4L

WARNING: Disconnect the negative battery cable before removing the battery output wire (B+ wire) from the generator. Failure to do so can result in injury or damage the electrical system.





1. Disconnect and isolate the negative battery cable (1).





2. Rotate the accessory drive belt tensioner (7) clockwise until it contacts it's stop and remove the accessory drive belt (4), then slowly rotate the tensioner into the freearm position.





3. Raise and support the vehicle.
4. Remove the belly pan retainers (1) and remove the belly pan.





5. Remove the transmission cooler line retaining clamp (1) at the right crossmember (3) and position the transmission cooler line (2) aside.





6. Depress the field wire connector tab (1) at the rear of the generator and disconnect the field wire connector.
7. Remove the insulator cover (2) from B+ output terminal at the rear of the generator.
8. Remove the B+ terminal retaining nut (3) at the rear of the generator and remove the B+ terminal.





9. Remove the generator support bracket to engine mount retaining nut (1).
10. Remove the generator support bracket retaining bolt (2) and remove the support bracket (3).
11. Unsnap the plastic insulator cap from B+ output terminal at the rear of the generator.
12. Remove the B+ terminal retaining nut at the rear of the generator and remove the B+ terminal.
13. Depress the field wire connector tab at the rear of the generator and disconnect the field wire connector.





14. Remove the remaining lower generator retaining bolt (1).
15. Lower the vehicle.
16. Remove the upper generator retaining bolt (1) and remove the generator (2) from the vehicle.