TR6060 Manual Transmission - Installation

INSTALLATION





1. If necessary install the shift linkage bolt (1) and the roll pins (2) and the shift linkage onto the transmission.





2. Position the transmission into the clutch and seat against the bell housing.
3. Install transmission bolts (1) and tighten bolts to:
- Top four bolts to engine - 41 Nm (30 ft. lbs.)
- Bottom two bolts to engine - 68 Nm (50 ft. lbs.)
- Bottom four bolts to oil pan - 30 Nm (22 ft. lbs.)





4. Install any necessary electrical connectors.
5. Install the isolator (1) with the upper mounting bolts onto the transmission.





6. Tighten the upper isolator bolts (1) to 41 Nm (31 ft.lbs.).





7. Install the crossmember (1) onto the transmission with the mounting nuts (2).





8. Install the crossmember to body bolts. Tighten retainers to 61 Nm (45 ft. lbs.).





9. Install hydraulic clutch hose to the transmission. Push in the locking tab (1), securely.





10. Install the starter motor and the mounting bolts (1). Tighten the bolts to 54 Nm (40 ft. lbs.).





11. Install the inspection cover and mounting bolt (1). Tighten to 11 Nm (8 ft.lbs.).
12. Install the propeller shaft center bearing support mounting bolts. Tighten the bolts to 27 Nm (20 ft. lbs.).
13. Align the propeller shaft with the pre-scribed marks. Install the propeller shaft flange mounting bolts. Tighten the bolts to 58 Nm (43 ft. lbs.).
14. Install the exhaust system and necessary heat shields.
15. Lower the vehicle.





16. Install the nut (1) securing the shift linkage to the vehicle. Tighten the nut to 20 Nm (15 ft. lbs.).





17. Disconnect battery power source.
18. Install the shift lever and the bolts (1). Tighten the bolts to 20 Nm (15 ft. lbs.).
19. Install the shift lever bezel.
20. Check and fill the brake fluid / clutch reservoir as necessary.

NOTE: While bleeding the hydraulic clutch system, be certain the clutch pedal returns to the most upright position. It may take as many as two hundred clutch strokes to bleed the system.

21. Check the operation of the clutch and bleed clutch hydraulic system as necessary.