Feed Circuit Resistance Test

FEED CIRCUIT RESISTANCE TEST

Before proceeding with this operation, review Diagnostic Preparation and Starter Feed Circuit Tests. The following operation will require a voltmeter, accurate to 1/10 of a volt.

CAUTION: Ignition and Fuel systems must be disabled to prevent engine start while performing the following tests.

1. To disable the Ignition and Fuel systems, disconnect the Automatic Shutdown Relay (ASD). The ASD relay is located in the Power Distribution Center (PDC). Refer to the PDC cover for proper relay location.
2. Gain access to battery terminals.
3. With all wiring harnesses and components properly connected, perform the following:
a. Connect the negative lead of the voltmeter to the battery negative post, and positive lead to the battery negative cable clamp. Rotate and hold the ignition switch in the ON position after depressing the clutch pedal. Observe the voltmeter. If voltage is detected, correct poor contact between cable clamp and post.
b. Connect positive lead of the voltmeter to the battery positive post, and negative lead to the battery positive cable clamp. Rotate and leave the ignition switch key in the ON position push start button after depressing the clutch pedal. Observe the voltmeter. If voltage is detected, correct poor contact between the cable clamp and post.
c. Connect negative lead of voltmeter to battery negative terminal, and positive lead to engine block near the battery cable attaching point. Rotate and leave the ignition switch in the ON position push start button after depressing the clutch pedal. If voltage reads above 0.2 volt, correct poor contact at ground cable attaching point. If voltage reading is still above 0.2 volt after correcting poor contacts, replace ground cable.
4. Connect positive voltmeter lead to the starter motor housing and the negative lead to the battery negative terminal. Turn the ignition switch key to the ON position after depressing the clutch pedal. If voltage reads above 0.2 volt, correct poor starter to engine ground.
a. Connect the positive voltmeter lead to the battery positive terminal, and negative lead to battery cable blade terminal on starter solenoid. Rotate the ignition switch in the ON position after depressing the clutch pedal. If voltage reads above 0.2 volt, correct poor contact at battery cable to solenoid connection. If reading is still above 0.2 volt after correcting poor contacts, replace battery positive cable.
b. If resistance tests do not detect feed circuit failures, replace the starter motor.