TR6060 Manual Transmission - Removal

REMOVAL

1. Disconnect battery power source.
2. Hoist and secure the vehicle.
3. Remove the exhaust system and necessary heat shields. Removal ,Exhaust Resonator - Removal and Removal.

4. Remove the fasteners (1) and propeller shaft center bearing heat shield (2).

NOTE: Failing to mark the original alignment of the propeller shaft and the transmission output shaft prior to disassembly may result in misalignment of the propeller shaft during reassembly, which in turn, can cause vibration and other driveability concerns.

5. Mark the propeller shaft and the transmission output shaft flange for alignment during assembly.
6. Remove the propeller shaft center bearing support mounting bolts.
7. Remove the propeller shaft flange mounting bolts, then remove the propeller shaft.

NOTE: Place the transmission in first gear for easier access to the through bolt.

8. Remove the shifter rod through bolt (2).

9. Remove the shift linkage bolt (1) and the roll pins (2), then separate the shift linkage from the transmission.

10. Remove the fastener (1), then remove the ground strap (2).

11. Remove the inspection cover bolt (1) and the inspection cover.

12. Remove the starter motor mounting bolts (1) and the starter motor. Secure the started aside.
13. Remove all necessary electrical connectors from the transmission.

14. Raise transmission slightly with service jack to relieve load on crossmember and isolator.
15. Remove the crossmember and isolator lower mounting bolts (1).

16. Remove the crossmember.

17. Remove the transmission isolator bracket upper bolts (1).

18. Remove the isolator bracket and mount (1) from the transmission.

19. Raise the clip (1) securing the clutch hydraulic hose to the throw out bearing assembly. Remove and cap the hose.

20. Remove all the bell housing mounting bolts (1) and separate the transmission from the engine block.
21. Slide transmission back so that the input shaft clears pressure plate
22. Carefully lower the transmission.