Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Generator - Installation






INSTALLATION





1. Position the generator (2) to the engine and loosely install the two generator mounting bolts (1).





2. Position the support bracket (1) to the generator and loosely install the bolt (3) and the nut (4).
3. Tighten the generator mounting bolts to 65 Nm (48 ft. lbs.).
4. Tighten the bracket nut (4) to 28 Nm (21 ft. lbs.).





5. Install the heat shield (1) and the two heat shield mounting bolts (2).
6. Snap the field wire connector into the rear of the 'generator.
7. Install the generator B+ terminal eyelet to the generator output stud. Tighten to 13 Nm (10 ft. lbs.).





8. Position the transmission cooler line (2) and install the transmission cooler line bracket bolt (1) to the right crossmember (3).
9. Install the lower splash shield.
10. Lower the vehicle.

CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat.

11. Install the generator drive belt. Serpentine Accessory Drive Belt - Installation.
12. Connect the negative battery cable. Follow the battery reconnection procedure. Battery System - Battery Reconnection