Defroster Air Outlet Duct Replacement

Defroster Air Outlet Duct Replacement

Tools Required

J 38778 Door Trim Pad Clip Remover

Removal Procedure

Important: The defroster door must be closed to allow clearance during defroster duct removal.


1. Set the HVAC controls in the VENT mode to close the defroster door.
2. Remove the instrument panel (I/P) carrier. Refer to Instrument Panel Carrier Replacement (Service and Repair).




3. Remove the defroster outlet duct bolts.




4. Using the J 38778 remove the defroster outlet duct retaining clips.
5. Remove the defroster outlet duct from the I/P carrier.

Installation Procedure




1. Install the defroster outlet duct to the I/P carrier.





Notice: Refer to Fastener Notice (Fastener Notice).

2. Install the defroster outlet duct bolts.

Tighten the bolts to 1.2 N.m (11 lb in).

3. Install the I/P carrier. Refer to Instrument Panel Carrier Replacement (Service and Repair).