Master Cylinder Reservoir Replacement

Master Cylinder Reservoir Replacement

Removal Procedure
Caution: Refer to Brake Fluid Irritant Caution (Brake Fluid Irritant Caution).




1. Remove the brake master cylinder from the vehicle. (5). Refer to Master Cylinder Replacement (Master Cylinder Replacement).
2. Clamp the flange on the master cylinder body in a vise.
3. Drive out the master cylinder reservoir pins (6).
4. Remove the master cylinder reservoir (3) by pulling the reservoir straight up and away from the cylinder body.
5. Remove the master cylinder reservoir grommets (4, 7) from the grooves in the reservoir. Discard the grommets.
6. Inspect the reservoir for cracks or deformation. Replace the reservoir if necessary.
7. Use clean denatured alcohol to clean the reservoir.
8. Use non-lubricated compressed air to dry the reservoir.

Installation Procedure




1. Use clean brake fluid to lubricate the new grommets (4, 7) and the grooves in the reservoir.
2. Insert the grommets into the grooves in the reservoir. Verify that the grommets are properly seated.
3. Connect the reservoir (3) to the master cylinder body (5). Use your hand in order to press the reservoir straight down into the cylinder body.
4. Drive in the master cylinder reservoir pins (6) in order to retain the reservoir.
5. Install the master cylinder. Refer to Master Cylinder Replacement (Master Cylinder Replacement).