Air Cleaner Fresh Air Duct/Hose: Service and Repair
AIR CLEANER OUTLET DUCT REPLACEMENTREMOVAL PROCEDURE
1. Loosen the outlet duct clamp at the upper intake manifold cover.
2. Remove the upper intake manifold cover from the outlet duct.
3. Remove the upper intake manifold cover.
4. Loosen the outlet duct clamps at the turbocharger and the mass air flow/intake air temperature (MAF/IAT) sensor.
5. Remove the outlet duct from the turbocharger and MAT/IAT sensor.
INSTALLATION PROCEDURE
IMPORTANT: The outlet duct must be fully seated against the positive stop feature on the turbocharger inlet.
1. Install the outlet duct to the turbocharger.
2. Align the outlet duct alignment indicator (1) to the turbocharger alignment indicator (2).
IMPORTANT: The outlet duct must be fully seated against the MAT/IAT sensor with the edge of the seal in the vertical position.
3. Install the outlet duct to the MAT/IAT sensor.
NOTE: Refer to Fastener Notice in Service Precautions.
4. Tighten the outlet duct clamps at the turbocharger and the MAF/IAT sensor.
Tighten
Tighten the clamp to 6 N.m (53 lb in).
5. Install the upper intake manifold cover.
6. Install the upper intake manifold cover to the outlet duct.
7. Tighten the outlet duct clamp at the upper intake manifold cover.
Tighten
Tighten the clamp to 6 N.m (53 lb in).