EGR Tube: Service and Repair

Exhaust Gas Recirculation Pipe Replacement

Removal Procedure




1. Remove the retaining bolts (4).
2. Remove the bolt (3) from the right side head.
3. Remove the nuts (1) from the exhaust manifold.
4. Remove the exhaust gas recirculation (EGR) valve pipe (2).
5. Remove the gaskets.
6. Clean the EGR valve pipe mounting surfaces from dirt and debris.

Installation Procedure




1. Install new gaskets.
2. Install the EGR valve pipe (2).

Notice: Refer to Fastener Notice in Cautions and Notices.

3. Install the retaining bolts (4).

Tighten the bolts to 30 Nm (22 lb ft).

4. Install the bolt (3) to the right side head.

Tighten the bolt to 50 Nm (37 lb ft).

5. Install the nuts (1) to the exhaust manifold.

Tighten the nuts to 30 Nm (22 lb ft).