Charge Air Cooler Outlet Hose Replacement

Charge Air Cooler Outlet Hose Replacement

Tools Required

J 38185 Hose Clamp Pliers


Removal Procedure

1. Drain the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Vac N Fill) (Charge Air Cooling System Draining and Filling (Vac N Fill))Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .




2. Using the J 38185 , disengage clamp tension and disconnect the radiator outlet hose from the radiator.




3. Using the J 38185 , disengage clamp tension and disconnect the radiator outlet hose from the pump.
4. Lower the vehicle.




5. Using the J 38185 , disengage clamp tension and disconnect the radiator outlet hose from the fill neck.
6. Remove the radiator outlet hose.



Installation Procedure

1. Install the radiator outlet hose.




2. Using the J 38185 , disengage clamp tension and connect the radiator outlet hose onto the fill neck.
3. Raise the vehicle.




4. Using the J 38185 , disengage clamp tension and connect the radiator outlet hose onto the pump.




5. Using the J 38185 , disengage clamp tension and connect the radiator outlet hose onto the radiator.
6. Fill the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Vac N Fill) (Charge Air Cooling System Draining and Filling (Vac N Fill))Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .