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Expansion Block/Orifice Tube: Service and Repair

EXPANSION (ORIFICE) TUBE REPLACEMENT

REMOVAL PROCEDURE




TOOLS REQUIRED
^ J 39500 Air Conditioning Refrigerant Recovery, Recycling and Recharging (ACR4) System
^ J 26549-E Expansion Tube Remover
^ J 38042 Dual O-Ring Joint Separator

1. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging.
2. Remove the A/C evaporator tube from the retaining clips.




3. Separate the A/C evaporator tube at the expansion tube location.




4. Use the J 26549-E in order to remove the expansion tube from the line.

INSTALLATION PROCEDURE

TOOLS REQUIRED
J 39400-A Electronic Halogen Leak Detector

1. Install the new expansion tube. Ensure that the short screen faces toward the evaporator.

NOTE: Refer to Fastener Notice in Cautions and Notices.

2. Assemble the A/C evaporator tube.

Tighten
Tighten the dual O-ring joint connections to 24 N.m (18 lb ft).

3. Install the A/C evaporator tube to the retaining clips.
4. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
5. Test the A/C system for leaks using the J 39400-A. Refer to Leak Testing.