Final Drive, Differential (0AW Continuously Variable Transmission)
Input Shaft, Checking for Wear
3 - Lining Discs
6 - Pressure Plate
• Checking for wear, refer to => [ Checking Pistons and Thrust Plate for Wear ]
7 - Pistons
• Checking for wear, refer to => [ Checking Pistons and Thrust Plate for Wear ]
8 - Cover
• For the input shaft
• Checking, refer to => [ Checking the Input Shaft Cover ]
10 - Ball Bearing
• For the input shaft
• Replace the ball bearing after removing the input shaft cover
11 - Input Shaft
• Check running and sealing surfaces for wear, refer to => [ Check the Running Sealing Surfaces on the Input Shaft for Wear ].
• Checking for signs of wear on the lining discs, refer to => [ Check Inner Circumference of Input Shaft Cylinder for Scoring from Lining Discs. ]
13 - Oil Pipe
• Checking for wear, refer to => [ Checking Oil Pipe for Wear ]
Checking Pistons and Thrust Plate for Wear
- Remove pistons - 1 - from thrust plate - 2 -.
Check the Thrust Plate - 2 -:
- Check thrust plate running and sealing surfaces - arrow A - for wear.
- Check thrust plate running and sealing surfaces - arrow D - for wear.
• If running or sealing surfaces - arrow A - show grooves, scratches or scoring, thrust plate - 2 - must be replaced.
• If running or sealing surfaces - arrow D - show grooves, scratches or scoring, thrust plate - 2 - and pistons - 1 - must be replaced.
Checking the Pistons - 1 -:
- Check seal - arrow B - on outer piston circumference - 1 - for damage.
- Check running surface - arrow C - on interior piston circumference - 1 - on shaft.
• If seal - arrow B - is damaged or piston running surface - arrow C - shows grooves, scratches, scoring or uneven thickness from wear, piston - 1 - must be replaced.
Check the Running Sealing Surfaces on the Input Shaft for Wear
- Check input shaft running and sealing surfaces - arrow A - for wear.
• Shaft seal in input shaft cover seals at this sealing surface - arrow A -.
• Light scoring from shaft seal is normal.
- Check the contact surface - arrow B - on the input shaft ball bearing inside the input shaft cover for wear.
- Check shaft seal - arrow C - on the input shaft for damage.
• If seal - arrow C - is damaged or shaft running surfaces - arrow B - or - arrow A - show deep scoring or grooves, entire input shaft must be replaced.
Check Inner Circumference of Input Shaft Cylinder for Scoring from Lining Discs.
- Check inner circumference of input shaft cylinder for scoring from lining discs - arrows -.
• If there is scoring on interior circumference of input shaft cylinder from lining discs - arrows -, entire input shaft must be replaced.
Checking Oil Pipe for Wear
- Check oil pipe seal - 1 - for damage.
• The seal must have a gap - arrow B -.
• If the gap - arrow B - is completely closed, oil pipe must be replaced.
- Check oil pipe running surfaces - arrows - and rotor blades - arrow A - for wear and damage.
• If seal - 1 - or rotor blades - arrow A - are damaged or contact surfaces - arrow - show deep scoring or grooves, oil pipe must be replaced.
• The O-ring - 2 - must be replaced.
- Check the contact surface on the oil pipe in the suction jet pump.
Checking the Input Shaft Cover
- Check the contact surface on the cover - arrow - and the cover for damage.
• The contact surface must not show any damage.
• Input shaft cover must not be broken or cracked.
- If the contact surface or the cover are damaged, then replace the input shaft cover.