Brake Pedal With Automatic Transmission

Brake Pedal with Automatic Transmission

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1331)

• Spring compressor (V.A.S 5122)

• Release tool for brake lamp sensor (T40168).

• Release tool (T40136)

• Torque Wrench (V.A.G 1410)

Removing

- Remove driver side instrument panel cover - 1 to 3 -.





- Disconnect electrical connector to the footwell vent - C -.





- Remove footwell vents - A and B -.

- Remove brake lamp sensor. Refer to => [ Brake Lamp Sensor ] Service and Repair.

- Separate brake pedal from brake booster. Refer to => [ Brake Pedal and Brake Booster, Disconnecting and Connecting ] Brake Pedal and Brake Booster, Disconnecting and Connecting.


If possible, leave the brake pedal stop installed; it could brake the mount for the brake lamp sensor if the brake pedal is released too quickly.

- Remove bolt - 11 -.






- Remove retainer - 5 - and remove the pins - 4 - to the left.

Installing

• If possible, leave the brake pedal stop - 17 - installed; it could brake the mount for the brake lamp sensor - 10 - if the brake pedal is released too quickly.





- Slide left retainer - 12 - onto the pins.

- Slide the pins from left to right through the axle in the brake pedal.

- Secure pins with the right retainer - 5 -.

The pins must be secured with the securing clips - 5 and 12 - on both sides.






- Install and tighten bolt - 11 -.

Clip the brake pedal to the brake booster.

- Hold ball head of push rod in front of mounting and push brake pedal in direction of brake booster, so the ball head locates audibly.

- Install brake lamp sensor. Refer to => [ Brake Lamp Sensor ] Service and Repair.

- Install footwell vents - A and B -.





- Tighten footwell vent bolt - A -.

- Connect electrical connector to the footwell vent - C -.

- Install driver side instrument panel cover - 1 to 3 -.