Bearing C for Disc Set I

Bearing C for Disc Set I

Special tools, testers and auxiliary items required

• Thrust Ring (VW 429)

• Drift (10 - 206)

• Valve Seal Removal Tool (3364)

• Hot Air Blower (V.A.G 1416)

• Thrust Piece (T40145)

• Bracket, commercially available, for example KUKKO 22-1

• Internal puller, commercially available, for example SCHREM 20 through 29.5

Removing

- Remove the chain and disc set I. Refer to => [ Chain and Disc Set I ] Chain and Disc Set I.

- Remove the suction jet pump. Refer to => [ Suction Jet Pump ] Suction Jet Pump.

• The suction jet pump must be removed, so that it does not get damaged as the transmission housing warms up.

- Remove the circlip - arrow -.





- Mount the (3364) on the oil pipe, as illustrated.





- If necessary, carefully tap the oil pipe with a plastic hammer.

• The claws on the (3364) will not close completely.

- Carefully pull the oil pipe and (3364) upward.

- Mount the internal puller, commercially available, for example SCHREM 20 through 29.5 - 1 - on the bearing C and tighten.






Danger of getting burned!

• Always wear protective gloves.

- Warm the transmission housing all around bearing C for disc set I using the (V.A.G 1416) to approximately 180 °C (356 °F).





- Mount the (VW 429) centrally onto the transmission housing around the bearing C for disc set I.





- Tighten the bracket, commercially available, for example KUKKO 22-1 - 2 - on the internal puller, commercially available, SCHREM 20 through 29.5 - 1 - and support it against the (VW 429).

- Cool the bearing C for disc set I with, for example, cooling spray.

- Remove the bearing C for disc set I bracket, commercially available KUKKO 22-1 straight out of the transmission housing.

Installing


Check the bearing C for wear. Refer to => [ Chain, Disc Set I and II, Bearing C and Suction Jet Pump, Checking for Wear ] Chain, Disc Set I and II, Bearing C and Suction Jet Pump, Checking for Wear.

- Install the bearing C for disc set I with (T40145) carefully all the way in - arrow -.





• Installation position: the inscribed, smooth and even side faces upward toward the thrust piece.

- Install the circlip - arrow -





- Carefully install the oil pipe all the way using the (10 - 206) - arrow -.





• The oil pipe collar must touch the transmission housing all the way around.

- Install the suction jet pump. Refer to => [ Suction Jet Pump ] Suction Jet Pump.

- Install the chain and disc set I. Refer to => [ Chain and Disc Set I ] Chain and Disc Set I.