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Reverse Gear Assembly Overview






Reverse Gear Assembly Overview

Reverse Gear, Removing and installing. Refer to => [ Transmission, Assembly Sequence ] Disassembly and Assembly.





1 Bolt

35 Nm

Quantity: 10

2 End cover

3 O-ring

Replace

4 Transmission Input Speed (RPM) Sensor (G182)

Removing and installing, refer to => [ Transmission Input Speed Sensor ]

5 Bolt

9 Nm

Set in place with Sealing Paste (AMV 188 001 02)

6 End stop

For the reverse gear shift rail

Install in the end cover, refer to => [ (Item 2) End cover ]

Install into the end cover using Locking Compound (D197 300 A2)

7 Roller sleeve

8 Thrust washer

With anti-twist mechanism

9 Reverse drive gear

10 Thrust washer

With anti-twist mechanism

11 Roller sleeve

12 Transmission housing

13 Alignment bushing

Quantity: 2

14 Reverse gear gear wheel

Mark the top side with color before removing

Make sure the color identification faces upward when installing

15 Nut

100 Nm

Replace

Caulk the collar, refer to => [ Caulk the nuts. ] Disassembly and Assembly

16 Inner race/needle bearing

For reverse gear

17 Needle bearing

For reverse gear

18 Selector gear for reverse gear

19 Synchronizer ring

For reverse gear

20 Locking collar

For reverse gear

Installation position: pointed teeth face the gear wheel for reverse gear

21 O-ring

Replace

22 Securing pin

Quantity: 2

23 Selector fork

For reverse gear

24 Synchronizer hub

Installation position: the higher inner collar faces the gear wheel for reverse gear

25 Thrust piece

Quantity: 3

26 Washer

27 Nut

100 Nm

Replace

Caulk the collar, refer to => [ Caulk the nuts. ] Disassembly and Assembly

28 Drain plug

8 Nm

Quantity: 2

Set in place with Sealing Paste (AMV 188 001 02)