Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Left Cylinder Head, Removing






Left Cylinder Head, Removing

Special tools, testers and auxiliary items required

Commercially available XZN M12 socket, minimum 140 mm

Procedure

- Remove the left timing chain cover. Refer to => [ Left Timing Chain Cover ] Left Timing Chain Cover.

- Remove the left camshaft timing chain from the camshafts. Refer to => [ Camshaft Timing Chains ] Camshaft Timing Chains.

- Remove the intake manifold.






- Remove the left cylinder head cover. Refer to => [ Left Cylinder Head Cover ] Left Cylinder Head Cover

- Disconnect the connectors:






1. On camshaft adjustment valve 2 (N208)

2. On fuel pressure sensor (G247) *

3. On the left high pressure pump

4. On Camshaft Position (CMP) sensor 2 (G163)


- Remove the bolt - 5 - and move the electrical wiring harness to the side.

- Remove the bolts - 1 and 2 - and remove the left chain tensioner.






- Disconnect electrical connectors - arrows - on the fuel injectors.






- Remove the high pressure line - 2 - from the connection on the fuel rail.

- Remove high pressure line - 1 - from the connector on the fuel rail by counter holding at the hex head with an open end wrench and loosening union nut.

Do not change the bent shape of the high pressure lines.

- Remove the locking bolt - arrow -.






- Remove the bolts - arrows -.






- Loosen the cylinder head bolts in the following sequence - 1 through 10 -.

- Remove the bolts and the cylinder head carefully.

- Lay the cylinder head on a soft surface, such as foam.