Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Shifter M/T: Adjustments






Shift Mechanism, Adjusting

Special tools, testers and auxiliary items required

Connecting Pin (T10027 A)

Adjustment Requirements

Operating and transfer elements of shift mechanism must be in proper condition.

Shift mechanism must move freely.

The transmission, clutch and clutch mechanism must be in proper condition.

Transmission in neutral position.

Adjusting

- Open the ashtray.

- Carefully pry trim from center console - arrows -.





- Lift trim up over shift knob.

- Move the shift lever in the neutral position toward the left into the 1st/2nd gear shift gate.





- Lift the noise insulation plate.

- Guide the (T10027A) through hole - A - and into hole - B -.

To improve clarity, the noise insulation is removed in the figure.

- Completely remove the air filter housing.

Release cable retainer - A - for selector and shift cables - B - as follows:





- Push sleeve forward up to the stop - arrow 1 -.

- Turn sleeve to the right up to the stop - arrow 2 - so that it engages.

The cable - B - must be able to move in the cable retainer.

Transmission in neutral position.

Secure shift rod as follows:

- Press transmission shift lever - 1 - down in direction of - arrow A -.





- Engage lock elbow - 2 - by turning slightly in direction of - arrow B - and pressing in direction of - arrow C - at the same time.

This locks the selector shaft; it can no longer be moved.

- Make sure that the selector and shift cable - B - are inserted free of tension in the retainer - A -.





- Loosen the sleeve - arrow 1 -.

- Allow the sleeve to slide to the stop - arrow 2 -.

The cable is now adjusted.

- Turn lock elbow - A - back into starting position in direction of - arrow 2 - and remove from transmission in direction of - arrow 1 -.





- Pull the (T10027 A) out of the selector mechanism.

Shift lever adjustment, checking

The shift lever must be in the 3rd/4th gear shift gate when the transmission is in neutral.

- Actuate clutch.

- Select all gears several times. Pay particular attention to the operation of the reverse gear lock

The shift lever must move automatically from the reverse gear shift gate into the 3rd/4th gear shift gate.

If hooking occurs during repeated selection of a gear, the selector mechanism must be adjusted again.

- Install the center console cover and trim.

- Install the air filter housing.