Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Secondary Air Injection Left Combination Valve






Secondary Air Injection Left Combination Valve

Special tools, testers and auxiliary items required

Hose clamps up to 25 mm diameter (3094)

Removing

All cable ties opened or cut during engine removal must be reinstalled at the same locations during installation.

- Remove rear engine cover - arrows -.





- Remove cover - 1 - in engine compartment (left side).





- Clamp off coolant hose - 2 - using hose clamp (3094) and disconnect from coolant expansion tank.





- Seal connection using a plug that fits.

- Remove coolant expansion tank - arrow -.

- Disconnect electrical wire to Engine Coolant Level (ECL) Warning Switch (F66) at bottom on expansion tank and set aside coolant expansion tank with coolant hose - 1 - connected.

- Remove electrical harness connectors - 1 to 4 - from bracket at left of bulkhead.





- Remove bracket from bulkhead.

- Disconnect vacuum line - arrow - to brake booster at bulkhead.





- Disconnect electrical harness connector - arrow - for Camshaft Position (CMP) Sensor 2 (G163) on left cylinder head.





Illustration depicts engine from rear.

- Disconnect vacuum hose - 3 -.





- Remove bolts - 4 -.

- Disconnect electrical harness connector from Oil Pressure Switch (F1) - 5 -.

- Remove oil pressure switch.

- Remove bolts - 1 - and - 2 -.

- Swing combination valve and remove bolts - 6 -.

- Remove combination valve and connecting tube.

Illustration depicts engine from rear.

Installing

Installation is in reverse order of removal, note the following:

Always replace gaskets and seals.

Note installation position of seal between cylinder head and connecting tube.

Secure all hose connections using hose clamps appropriate for the model type.

During installation, all cable ties must be re-installed at the same location.

- Check coolant level => [ Check coolant level. ] Procedures.

Tightening Specifications