Intake Manifold

Intake Manifold

Removing

• All cable ties opened or cut during engine removal must be reinstalled at the same locations during installation.

- Bring lock carrier into service position. Refer to => [ Lock Carrier, Moving into Service Position ] Lock Carrier, Moving Into Service Position.

- Remove rear engine cover - arrows -.





- Remove front engine cover - arrows 1 and 2 -.





- Disconnect vacuum line - arrow - to brake booster at bulkhead.





- If installed, disconnect vacuum line - arrow - to vacuum reservoir.





- Disconnect vacuum hose - arrow - from intake manifold.





- Disconnect electrical connection - 1 - at throttle valve control module (J338).





- Disconnect vacuum hose - 2 -.

- Remove air guide hose - 3 -.

- Disconnect crankcase ventilation hose - 4 - at intake pipe.

- If installed, disconnect vacuum line at area designated with - arrow -.





- Remove electrical harness connectors - 1 to 4 - toward front from brackets on intake pipe.





• The electrical connections must not be separated.

- Disconnect vacuum hose - arrow - at T-piece.





- Disconnect connector strips - 1 - and - 5 - at fuel injectors.





- For vehicles with fuel return line, disconnect vacuum line - 4 - on fuel pressure regulator.

- Remove retaining bolts - 2 - and - 3 - for fuel rail pipe.

- Remove fuel distributor together with fuel injectors from intake manifold simultaneously upward and place it on a clean rag in engine compartment.

• Carefully protect the removed fuel injectors from contamination.

- Remove left rear engine lifting eye - arrows -.





- Remove intake manifold bolts - arrows - and remove it.





• Plug the intake ports of the cylinder head with clean rags.

Installing

Installation is in reverse order of removal, note the following:

• Replace gaskets and O-rings.

• Secure all hose connections using hose clamps appropriate for the model type.

• During installation, all cable ties must be re-installed at the same location.

- Replace intake manifold gaskets, thereby removing the locking bolt - 1 -.





- Be aware of the alignment pins - 2 - when setting the intake manifold in place.

- Fasten intake manifold bolts in a diagonal sequence and in steps - arrows -.





- Install lock carrier with attachments. Refer to =>
Radiator Support Radiator Support

- Place torque support on rubber buffer for torque support and tighten bolts - arrows -.





- Install front bumper cover.

- Check headlight adjustment.

Tightening Specifications