Power Take-Off Drive Chain

Power Take-Off Drive Chain

Special tools, testers and auxiliary items required

• Locking Pin (3242)

• Locking Pin (T40071)

Removing

• Engine and transmission separated. Refer to => [ Engine and Transmission, Separating ] Engine and Transmission, Separating, engine on the Scissor Lift Platform (VAS 6131 A) or secured by the engine/transmission holder, refer to => [ Engine, Securing to Engine and Transmission Holder ] Engine, Securing to Engine and Transmission Holder.

• Engine oil drained.

- Remove clutch pressure plate.

- Remove dual-mass flywheel. Refer to => [ Dual Mass Flywheel ] Dual Mass Flywheel.

- Remove left and right timing chain covers. Refer to => [ Left and Right Timing Chain Covers ] Left and Right Timing Chain Covers.

- Remove intake manifold.

- Remove oil filter housing. Refer to => [ Oil Filter Housing ] Oil Filter Housing.

- Remove lower timing chain cover. Refer to => [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Mark running direction of power take-off chain with paint.





- Press tensioning rail in direction of - arrow - and secure chain tensioner with Locking Pin (T40071).

- Remove bolt - 1 - and remove power take-off drive sprocket.

• When removing, be careful of spring in drive spur gear shaft.

- Remove bolts - 2 to 4 - and remove chain tensioner.

- Remove power take-off drive chain.

Installing

Installation is in reverse order of removal, note the following:

• Replace gaskets.

- Install lower timing chain cover. Refer to => [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Install the transmission-side crankshaft shaft seal. Refer to => [ Crankshaft Seal, Transmission Side ] Service and Repair.

- Install oil filter housing. Refer to => [ Oil Filter Housing ] Oil Filter Housing.

- Install intake manifold.

- Install left and right timing chain covers. Refer to => [ Left and Right Timing Chain Covers ] Left and Right Timing Chain Covers.

- Install dual-mass flywheel. Refer to => [ Dual Mass Flywheel ] Dual Mass Flywheel.

- Install clutch pressure plate.

- After installing the engine, fill with oil and check the oil level.

Tightening specifications. Refer to => [ Power Take-Off Drive Chain Assembly Overview ] Power Take-Off Drive Chain Assembly Overview.