Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

High Pressure Pump Assembly Overview






High Pressure Pump Assembly Overview

Illustration depicts left high pressure pump.





1 High Pressure Pump

Removing and installing, refer to => [ High Pressure Pump ] High Pressure Pump

2 Bolt

9 Nm

3 Seal

Replace

4 Locking Bolt

10 Nm

5 High-Pressure Line

Before opening high pressure components of the fuel injection system, pressure must be relieved to residual pressure. Refer to => [ Before Opening High Pressure Fuel Injection System ] Service and Repair.

Then wrap a clean rag around the connection and relieve residual pressure by carefully loosening the connection.

Observe safety precautions when disconnecting the battery.

Before loosening, disconnect Ground (GND) cable at battery with ignition switched off

Connectors should not show any signs of damage

Do not change bent shape

High pressure lines, installing => [ Hand-tighten the union nuts for the high-pressure
lines. ] Fuel Injectors

6 Fuel supply line

Observe safety precautions when disconnecting the battery.

Before loosening, disconnect Ground (GND) cable at battery with ignition switched off

Connectors should not show any signs of damage

Do not change bend shape

High pressure lines, installing => [ Hand-tighten the union nuts for the high-pressure
lines. ] Fuel Injectors

7 O-ring

Replace

8 Roller Tappet