Plastic Intake Manifold, From MY 2009, Assembly Overview

Plastic Intake Manifold, from MY 2009, Assembly Overview

As a MY 2009 running change, a plastic intake manifold is being installed (it is possible to have mixed installation in MY 2009)






1 Bolts

• 2.5 Nm

2 Intake Manifold Runner Position Sensor (G336)

• Cylinder Bank 1

• After replacing, perform "Adaptation" in "Guided Fault Finding" Vehicle Diagnostic, Testing, and Information System (VAS 5051B).

3 Bolts

• 2.5 Nm

4 Intake Flap Vacuum Diaphragm (Cylinder Bank 1)

5 Intake Manifold Lower Section

• 9 Nm

6 Bolts

• 2.5 Nm

7 Crankcase Housing Ventilation Pressure Regulator Valve

8 Bolts

• 9 Nm

9 Throttle Valve Control Module (J338)

• After replacing, perform "Adaptation" in "Guided Fault Finding" Vehicle Diagnostic, Testing, and Information System (VAS 5051B).

10 O-ring

• Replace

11 Bolts

12 Bolts

13 O-rings

• Replace

14 Intake Manifold Lower Section

• 9 Nm

15 Bolts

• 2.5 Nm

16 Intake Manifold Runner Position Sensor 2 (G512)

• for cylinder bank 2 CVTS tumble flaps

• After replacing, perform "Adaptation" in "Guided Fault Finding" Vehicle Diagnostic, Testing, and Information System (VAS 5051B).

17 Bolts

• 2.5 Nm

18 Intake Flap Vacuum Diaphragm (Cylinder Bank 2)

19 Intake Manifold Runner Control (IMRC) Valve (N316)

• for the CVTS tumble flaps

20 Intake Manifold Change-Over Valve Vacuum Diaphragm

21 Bolts

• 2.5 Nm

Intake Manifold, Tightening Specification and Sequence





- Tighten intake manifold screws in - 1 through 16 - sequence.

• First tightening: 8 Nm

• Second tightening: 11 Nm

Intake Manifold Lower Section, Tightening Specification





- Tighten the bolts - arrows - on the intake manifold lower section diagonally and in steps.

• 10 Nm