Fuel Level Sensor, Removing and Installing

Observe Safety measures Technician Safety Information
Observe Rules of cleanliness Vehicle Damage Warnings

Removing

CAUTION! Obtain the radio Anti-theft code from the customer before disconnecting the Battery Ground strap.





- Disconnect Battery Ground strap with ignition switched OFF.
- Open fuel tank cover briefly and close again.
- If necessary, drain fuel tank using fuel cart Service and Repair

NOTE: Fuel tank must not be filled higher than 1/3 maximum.

- Fuel supply unit, removing [1][2]Fuel Pump, Removing and Installing

- Carefully pull cover flange out and put to the side with supply line connected.
- Disconnect harness connector for fuel level display on inside of cover flange.





- Pull sensor out of surge housing in fuel tank while simultaneously pressing latching tab -arrow-.

NOTE:
- Illustration shows sensor and surge housing for vehicles with Front-Wheel Drive.
- For clarity, the surge housing illustration is shown without tank.


Installing
Installation is performed in reverse order, when performing, note the following:
- Install Fuel level sensor in guide on surge housing outer section and press down until it engages. Fuel Supply Unit, Removing and Installing
- Connect Battery Ground strap with ignition switched OFF.
- After connecting Battery, input radio anti-theft code
- Operate door windows up to the stop using window switches.
- Operate all window lifters again for at least 1 second in the "closed" position to activate the automatic up/down.
- Set the clock.