Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cooling System
- Relays and Modules - Cruise Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Air Door Position Sensor / Switch
- Ambient Temperature Sensor / Switch HVAC
- Cabin Temperature Sensor / Switch
- Compressor Speed Sensor
- Discharge Air Temperature Sensor / Switch
- Refrigerant Pressure Sensor / Switch
- Solar Sensor
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Electronic Throttle Actuator Position Sensor
- Engine Speed Sensor
- Fuel Level Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Rough Road Sensor
- Throttle Full Close Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Ignition Switch
- Knock Sensor
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Belt
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
Service Precautions- Application and ID
- Service Intervals
- Severe Service Defined
- Supplemental Service Items
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Connecting Rod Bearing
- Connecting Rod
- Crankshaft Gear/Sprocket
- Crankshaft Main Bearing
- Crankshaft Seal Retainer
- Crankshaft
- Harmonic Balancer - Crankshaft Pulley
- Piston
- Piston Ring
Service and Repair
Specifications- Cylinder Bore Diameter
- Connecting Rod Bearing Clearance
- Connecting Rod Cap Torque
- Crankshaft Journal Diameter and Limits
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Main Bearing Clearance Specifications
- Main Bearing Bore Specifications
- Main Bearing Cap Torque
- Piston and Cylinder Bore Dimension
- Piston Ring End Gap
- Piston Ring Side Clearance
- Vibration Damper
- Cylinder Head Assembly
- Valve Clearance
- Fuel Pressure Release
- Valve Cover
- Valve Guide
- Valve Seat
- Valve Spring
- Valve
- Service Precautions
Testing and Inspection- Service and Repair
- Specifications
- Cylinder Head Tightening Sequence & Torque
- Cylinder Head Surface Variation -- Warpage
- Cylinder Head Bolt Reusability
- Cylinder Head, Resurfacing
- Camshaft Bearing Cap Tightening Sequence & Torque
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Exhaust Manifold Torque
- Intake Manifold Tightening Sequence & Torque
- Technical Service Bulletins
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
- Service Precautions
- Application and ID
- Service and Repair
- Specifications
- Cylinder Head Tightening Sequence & Torque
- Intake Manifold Tightening Sequence & Torque
- Camshaft Bearing Cap Tightening Sequence & Torque
- Main Bearing Cap Torque
- Connecting Rod Cap Torque
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Flywheel/Flex Plate Torque and Tightening Sequence
- Oil Pump Torque
- Exhaust Manifold Torque
- Water Pump Torque
- Tightening Specifications
- Standardized Bolt Torque Specifications
- Technical Service Bulletins
- Cooling System
- Coolant
- Coolant Level Sensor
- Coolant Line/Hose
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Heater Core
- Lamps and Indicators - Cooling System
- Radiator
- Radiator Cap
- Relays and Modules - Cooling System
- Sensors and Switches - Cooling System
- Temperature Gauge
- Thermostat
- Water Pump
- Service Precautions
- Testing and Inspection
- Service and Repair
- Specifications
- Technical Service Bulletins
- Exhaust System
- Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Electronic Throttle Actuator Position Sensor
- Engine Speed Sensor
- Fuel Level Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Rough Road Sensor
- Throttle Full Close Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Ignition Switch
- Knock Sensor
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- A/C Signal
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Central Electronics Box
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Data Link Connector
- Electronic Throttle Actuator
- Electronic Throttle Actuator Position Sensor
- Electronic Throttle Control Module
- Engine Control Module
- Engine Speed Sensor
- Fuel Level Sensor
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Relays and Modules - Computers and Control Systems
- Rough Road Sensor
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Electronic Throttle Actuator Position Sensor
- Engine Speed Sensor
- Fuel Level Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Rough Road Sensor
- Throttle Full Close Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Full Close Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Variable Valve Timing Actuator
- Vehicle Speed Sensor
- Service Precautions
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Component Tests and General Diagnostics
- Boost Pressure Regulation, Checking
- Camshaft Adjustment Valve Checking
- Camshaft Position (CMP) Sensor, Checking
- Charge Air Pressure Sensor, Checking
- Closed Throttle Position (CTP) Switch, Checking
- Combination Valve, Checking
- Electronic Power Control (EPC) Warning Lamp In Instrument Cluster, Checking
- Engine Coolant Temperature (ECT) Sensor -G62-, Checking
- Engine Operating Conditions (Engine Electronics), Checking
- Engine Speed (RPM) Sensor, Checking
- EVAP Canister System Sealing, Checking
- Evaporative Emission (EVAP) Canister Purge Regulator Valve, Checking
- Fuel Injectors, Checking
- Fuel Pressure Regulator and Residual Pressure, Checking
- Fuel Pump, Checking
- Idle Speed, Checking
- Ignition Coils With Power Output Stage, Checking
- Intake Air Temperature (IAT) Sensor, Checking
- Intake System, Checking For Leaks (Unmetered Air)
- Knock Sensor and Knock Sensor System, Checking
- Leak Detection Pump (Ldp), Checking
- Malfunction Indicator Lamp (MIL) In Instrument Cluster, Checking
- Mass Air Flow (MAF) Sensor, Checking
- Oxygen Sensor (O2S) and Oxygen Sensor Control Before Three Way Catalytic Converter (TWC), Checking
- Oxygen Sensor (O2S) and Oxygen Sensor Control Behind Three Way Catalytic Converter (TWC), Checking
- Oxygen Sensor Heater For Oxygen Sensor Before Three Way Catalytic Converter (TWC) Checking
- Oxygen Sensor Heater For Oxygen Sensor Behind Three Way Catalytic Converter (TWC) Checking
- Recirculating Valve For Turbocharger, Checking
- Rough Road Signal From ABS/EDL Control Module, Checking
- Secondary Air Injection (Air) Pump Motor, Checking
- Secondary Air Injection (Air) Pump Relay, Checking Activation
- Secondary Air Injection (Air) Valve, Checking
- Secondary Air System, Checking For Leaks
- Signal From/to A/C Compressor, Checking
- Terminal Resistance For CAN-Bus, Checking
- Three Way Catalytic Converter (TWC), Checking
- Throttle Drive and Angle Sensor For Throttle Drive, Checking
- Throttle Position (TP) Sensor, Checking
- Throttle Valve Control Module, Checking
- Timing Control During Shifting, Checking
- Transmission Driving Range Signal, Checking
- Vehicle Speed Signal, Checking
- Voltage Supply For Engine Control Module (ECM), Checking
- Wastegate Bypass Regulator Valve, Checking
- Scan Tool Testing and Procedures
- Diagnostic Mode 4: Reset/Erase Diagnostic Data
- Scan Tool Testing
- Output Diagnostic Test Mode (DTM)
- 5 Speed Automatic 01V
- Measuring Value Blocks (Function 08)
- Reading
- Reading Transmissions with hydraulic control -E17-
- Reading Transmissions with hydraulic control -E18/2-
- Evaluating Measured Value Blocks -E17-
- Evaluating Display Group 001
- Evaluating Display Group 002
- Evaluating Display Group 003
- Evaluating Display Group 004
- Evaluating Display Group 005
- Evaluating Display Group 006
- Evaluating Display Group 007
- Evaluating Display Group 008
- Evaluating Display Group 009
- Evaluating Display Group 010
- Evaluating Display Group 011
- Evaluating Measured Value Blocks -E18/2-
- Evaluating Display Group 001
- Evaluating Display Group 002
- Evaluating Display Group 003
- Evaluating Display Group 004
- Evaluating Display Group 005
- Evaluating Display Group 006
- Evaluating Display Group 007
- Evaluating Display Group 008
- Evaluating Display Group 009
- Evaluating Display Group 010
- Evaluating Display Group 011
- Evaluating Display Group 012
- Evaluating Display Group 013
- Evaluating Display Group 125
- Output Diagnostic Test Mode (DTM) (Function 03)
- Scan Tool Connecting and Initial Checks
- Selectable Functions (Modes) Under Address Word 33, CARB/OBD II
- Selectable Functions When Using VAG 1551/1552 or VAS 5051
- Measuring Value Blocks (Function 08)
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
- Programming and Relearning
Locations
Diagrams- Technical Service Bulletins
- Emission Control Systems
- Air Injection
- Catalytic Converter
- Evaporative Emissions System
- Positive Crankcase Ventilation
- Relays and Modules - Emission Control Systems
- Locations
- Diagrams
- Technical Service Bulletins
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Air/Fuel Mixture
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filter
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pump
- Fuel Return Line
- Fuel Shut-off Solenoid
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Engine Speed Governor
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Rollover Valve
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Full Close Switch
- Throttle Position Sensor
- Turbocharger
- Service Precautions
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Ignition Coil Pack
- Ignition Coil
- Ignition Relay
- Knock Sensor
- Ignition Power Stage
- Relays and Modules - Ignition System
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Ignition Switch
- Knock Sensor
- Spark Plug
- Service Precautions
- Testing and Inspection
- Locations
- Diagrams
- Technical Service Bulletins
- Transmission Control Systems
- Service Precautions
- Application and ID
- Locations
- Diagrams
- Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Control Module
- Differential
- Differential Fluid - A/T
- Differential Output Shaft
- Testing and Inspection
- Service and Repair
- General Repair Instructions
- Rules of Cleanliness For Working on Automatic Transmissions
- Front Final Drive, Servicing
- Gear Oil In Front Final Drive, Filling Up After Repair
- O-Ring at Cover For Final Drive, Replacing
- Final Drive to Transmission Housing Seal, Replacing
- Seal For Front Final Drive, Replacing
- Seal and Grooved Ball Bearing For Left Drive Flange, Replacing
- Right Flange Shaft Seal, Replacing
- Downshift Switch
- Fill Plug
- Fluid - A/T
- Fluid Line/Hose
- Fluid Pan
- Relays and Modules - A/T
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Shift Solenoid Position Sensor/Switch
- Throttle Position Sensor/Switch
- Transmission Position Relay
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Wiring Harness
- Service Precautions
- Application and ID
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Specifications
- Technical Service Bulletins
- Clutch
- Differential Assembly
- Fill Plug
- Fluid - Differential
- Pinion Gear
- Seals and Gaskets
- Application and ID
Adjustments- Service and Repair
- Differential Removing and Installing
- Differential, Disassembling and Assembling
- Differential, Disassembling and Assembling Overview
- Fig. 1 Remove Small Bearing Outer Race From Final Drive Housing
- Fig. 2 Press Small Bearing Outer Race In Rear Final Drive
- Fig. 3 Removing Small Tapered Roller Bearing Inner Race
- Fig. 4 Installing Small Tapered Roller Bearing Inner Race
- Fig. 5 Removing Large Tapered Roller Bearing Inner Race
- Fig. 6 Installing Large Tapered Roller Bearing Inner Race
- Fig. 7 Removing Large Bearing Outer Race From Final Drive Cover
- Fig. 8 Install Large Bearing Outer Race Into Final Drive Cover
- Fig. 9 Removing Ring Gear From Differential Housing
- Fig. 10 Installing Ring Gear
- Fig. 11 Installing Differential Bevel Gears
- Fig. 12 Adjusting Differential Bevel Gears
- Drive Flange
- Drive Flange Housing, Removing From Final Drive Housing
- Oil Level In Rear Final Drive, Checking
- Pinion Shaft, Removing, Installing and Servicing
- Pinion Shaft, Removing, Installing and Servicing Overview
- Fig. 1 Tool to Loosen and Tighten Pinion Shaft Nut
- Fig. 2 Removing Pinion Shaft Nut
- Fig. 3 Removing Pinion Shaft From Small Bearing Inner Race
- Fig. 4 Removing Small Tapered Roller Bearing Outer Race
- Fig. 5 Removing Large Tapered Roller Bearing Outer Race
- Fig. 6 Removing Large Bearing Inner Race From Pinion Shaft
- Fig. 7 Installing Large Bearing Inner Race Onto Pinion Shaft
- Fig. 8 Installing Large Bearing Inner Race Onto Pinion Shaft
- Fig. 9 Installing Small Tapered Roller Bearing Outer Race
- Fig. 10 Installing Small Tapered Roller Bearing Inner Race
- Fig. 11 Tighten Nut For Pinion Shaft/Measuring Friction Torque
- Fig. 12 Measuring Friction Torque
- Fig. 13 Securing Pinion Shaft Nut
- Rear Final Drive to Repair Stand, Mounting
- Rear Final Drive, Disassembling and Assembling
- Rear Final Drive, Removing and Installing
- Specifications
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Differential
- Differential Fluid - M/T
- Adjustments
- Adjustment and Marking of Final Drive Gear Sets
- Final Drive Gear Set, Recommended Sequence For Readjusting
- Front Final Drive Ring Gear and Pinion Shaft, Adjusting
- Installation Position of Shims
- List of Adjustments
- Pinion Shaft, Adjusting
- Ring Gear, Adjusting
- Transmission Cover, Replacing (Recalculating Shims)
- Service and Repair
- Differential, Removing and Installing
- Front Final Drive Differential, Disassembling and Assembling
- Front Final Drive Differential, Disassemble & Assemble Overview
- Fig. 1 Removing Small Bearing Outer Race From Trans. Housing
- Fig. 2 Installing Right Bearing Outer Race In Trans. Housing
- Fig. 3 Removing Right Tapered Roller Bearing Inner Race
- Fig. 4 Installing Right Tapered Roller Bearing Inner Race
- Fig. 5 Removing Left Tapered Roller Bearing Inner Race
- Fig. 6 Installing Left Tapered Roller Bearing Inner Race
- Fig. 7 Removing Left Bearing Outer Race From Differential Cover
- Fig. 8 Installing Left Bearing Outer Race In Differential Cover
- Fig. 9 Removing Ring Gear From Differential Housing
- Fig. 10 Installing Ring Gear
- Fig. 11 Installing Differential Bevel Gears
- Fig. 12 Removing and Installing Roll Pin
- Drive Flange Housing
- Drive Flange Seals, Replacing
- Differential Cover, Manual Transaxle
- Specifications
- Technical Service Bulletins
- Fill Plug
- Fluid - M/T
- Seals and Gaskets
- Sensors and Switches - M/T
- Shift Linkage
- Speedometer Gear, M/T
- Transmission Speed Sensor
- Service Precautions
- Application and ID
- Locations
- Service and Repair
- Drivetrain, Overview
- General Repair Instructions
- Transmission, Removing
- Securing Transmission to Assembly Stand
- Transmission, Transporting
- Transmission Installing
- Overhaul (Transmission)
- Overhaul (Subassemblies)
- Input Shaft, Disassembling and Assembling
- Input Shaft, Disassembling and Assembling Overview
- Fig. 1 Securing Bolt For Needle Bearing
- Fig. 2 Driving Out Needle Bearing
- Fig. 3 Allocation of Input Shaft/Needle Bearing
- Fig. 4 Allocation of Needle Bearing
- Fig. 5 Pressing In Needle Bearing
- Fig. 6 Driving In Oiling Sleeve Into Input Shaft
- Fig. 7 Pulling Out Needle Bearing
- Fig. 8 Allocation of Needle Bearing
- Fig. 9 Driving In Roller Sleeve
- Fig. 10 Pressing Off 5TH Gear
- Fig. 11 Pressing Off Synchronizer Hub For 3RD and 4TH Gears
- Fig. 12 Inserting Spring In Gear
- Fig. 13 Checking Synchronizer Ring For Wear
- Fig 14 Allocation of Circlips
- Fig. 15 Determining Thickness of Circlip
- Fig. 16 Pressing on Synchronizer Hub For 3RD and 4TH Gears
- Fig. 17 Allocation of Operating Sleeve
- Fig. 18 Pressing on 5TH Gear
- Input Shaft, Adjusting
- Drive Pinion and Hollow Shaft, Disassembling and Assembling
- Drive Pinion & Hollow Shaft, Disassemble & Assemble Overview
- Fig. 1 Pulling Out Double Tapered Roller Bearing Outer Race
- Fig. 2 Pressing Off Double Tapered Roller Bearing Inner Race
- Fig. 3 Pressing In Double Tapered Roller Bearing Outer Race
- Fig. 4 Pressing on Double Tapered Roller Bearing Inner Race
- Fig. 5 Determining Thickness of Circlip
- Fig. 6 Pulling Out Securing Bushing For Small Tapered Roller
- Fig. 7 Pressing Out Tapered Roller Bearing Outer Race
- Fig. 8 Pressing In Tapered Roller Bearing Outer Race
- Fig. 9 Pressing Off Tapered Roller Bearing Inner Race
- Fig. 10 Pressing on Tapered Roller Bearing Inner Race
- Fig. 11 Pressing Off Synchronizer Hub-5TH & Reverse Idler Gear
- Fig. 12 Pressing Off 4TH Gear
- Fig. 13 Pressing Off 3RD Gear
- Fig. 14 Pressing Off 1ST and 2ND Gear Synchronizer Hub
- Fig. 15 Allocation of Circlips
- Fig. 16 Inserting Spring In Gear
- Fig. 17 Checking Synchronizer Ring For Wear
- Fig. 18 Pressing on 1ST and 2ND Gear Synchronizer Hub
- Fig. 19 Allocation of 1ST and 2ND Gear Operating Sleeve
- Fig. 20 Pressing on 3RD Gear
- Fig. 21 Pressing on 4TH Gear
- Fig. 22 Pressing on 5TH and Reverse Gear Synchronizer Hub
- Fig. 23 Allocation of Operating Sleeve For 5TH and Reverse Gear
- Fig. 24 Allocation of Operating Sleeve to Reverse Idler Gear
- Input Shaft/Pinion/Hollow Shaft/Shift Rods/Trans, Diff. Cover
- Transmission Selector Mechanism, Disassembling and Assembling
- Input Shaft Bearing & Multi-Function Switch Remove & Install
- Input Shaft/ Brg/Multi-Sw/Pinion/Shift Rods/Trans/Diff Covers
- Reverse Idler Gear, Removing and Installing
- Removing and Installing Gear Lock For 5TH and Reverse Gear
- Input Shaft, Disassembling and Assembling
- Calculations
- Specifications
- Technical Service Bulletins
Tools and Equipment
- Differential
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Differential
- Fluid - Transfer Case
- Service and Repair
- Cover With Torsen Differential, Removing and Installing
- Torsen Differential, Disassembling and Assembling
- Overview, Torsen Differential, Disassembling and Assembling
- Fig. 1 Removing Plug
- Fig. 2 Removing and Installing Flange Shaft
- Fig. 3 Removing Torsen Differential
- Fig. 4 Pressing Off Ball Bearing From Torsen Differential
- Fig. 5 Pressing Ball Bearing Onto Torsen Differential
- Fig. 6 Pressing Out Ball Bearing For Flange Shaft
- Fig. 7 Pressing In Ball Bearing For Flange Shaft
- Fig. 8 Pulling Out Needle Bearing
- Fig. 9 Installation Position of Front Needle Bearing
- Fig. 10 Installation Position of Rear Needle Bearing
- Fig. 11 Pressing In Needle Bearing
- Fig. 12 Pressing In Torsen Differential
- Fig. 13 Driving In Seal
- Specifications
- Transmission Control Systems
- Application and ID
- Technical Service Bulletins
- Tools and Equipment
- VW/Audi ATF Adapter - AST Tool # ATF 103
- VW/Audi Drive Line Filler - AST Tool # ATF 1033 VW
- VW/Audi Drive Line Filler - AST Tool # ATF 1033-5 VW
- VW/Audi ATF Adapter - AST Tool # ATF 104
- VW/Audi ATF Adapter - AST Tool # ATF 105
- DSG ATF Adapter - AST Tool # ATF 16 DSG
- VW/Audi "CVT" ATF Adapter - AST Tool # ATF 17 CVT
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Brake Fluid Pump
- Brake Fluid Pump Relay
- Brake Fluid Solenoid Valve Relay
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Steering Angle Sensor
- Traction Control Relay
- Traction Control Switch
- Wheel Speed Sensor
- Service Precautions
Description and Operation- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Component Tests and General Diagnostics
- Bosch 5.0 - ABS/EDL
- Bosch 5.3 - ABS/EDL/ASR
- Bosch 5.3 - Electronic Stabilization Program (ESP)
- Electrical Test Tables
- ESP Electrical Testing Overview
- Test Step 1
- Test Step 2
- Test Step 3
- Test Step 4
- Test Step 5
- Test Step 6
- Test Step 7
- Test Step 8
- Test Step 9
- Test Step 10
- Test Step 11
- Test Step 12
- Test Step 13
- Test Step 14
- Test Step 15
- Test Step 16
- Test Step 17
- Test Step 18
- Test Step 19
- Test Step 20
- Test Step 21
- Test Step 22
- Test Step 23
- Test Step 24
- Test Step 25
- Test Step 26
- Test Step 27
- High-Pressure and Low-Pressure Leak Test
- Hydraulic System, Bleeding
- Electrical Test Tables
- Scan Tool Testing and Procedures
- Programming and Relearning
- Locations
- ABS Control Module (w/EDL) -J104-
- Left Front ABS Inlet Valve -N101-
- Left Rear ABS Inlet Valve -N134-
- Right Front ABS Inlet Valve -N99-
- Right Rear ABS Inlet Valve -N133-
- Left Rear ABS Outlet Valve -N136-
- Right Front ABS Outlet Valve -N100-
- Right Front ABS Outlet Valve -N102-
- Right Rear ABS Outlet Valve -N135-
- Service and Repair
- Diagrams
- Specifications
- Technical Service Bulletins
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
- Specifications
- Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
- Diagrams
- Starting System
- Clutch Switch
- Ignition Lock
- Ignition Switch
- Neutral Start Relay
- Starter Motor
- Starter Relay
- Starting Unloader Relay
- Diagrams
- Technical Service Bulletins
- Power and Ground Distribution
- Electrical Accessory Panel
- Fuse
- Fuse Block
- Power Distribution Module
- Power Distribution Relay
- Power Protection Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
- Service Precautions
- Description and Operation
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Service Precautions
- Power and Ground Distribution
- Electrical Accessory Panel
- Fuse
- Fuse Block
- Power Distribution Module
- Power Distribution Relay
- Power Protection Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
- Service Precautions
- Description and Operation
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Front Steering Knuckle
- Power Steering
- Sensors and Switches - Steering
- Steering Angle Sensor
- Steering Column
- Air Bag(s) Arming and Disarming
- Steering Column Cover
- Steering Column Lock
- Service Precautions
- Testing and Inspection
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Steering Gear
- Steering Wheel
- Tie Rod
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Technical Service Bulletins
- Suspension
- Axle Beam
- Ball Joint
- Control Arm
- Cross-Member
- Front Steering Knuckle
- Rear Knuckle
- Sensors and Switches - Suspension
- Stabilizer Bar
- Strut / Shock Tower
- Subframe
- Suspension Strut / Shock Absorber
- Wheel Bearing
- Wheel Hub
- Service and Repair
- Specifications
- Technical Service Bulletins
- Wheels and Tires
- Application and ID
- Specifications
- Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Cabin Ventilation Duct
- Compressor HVAC
- Compressor Clutch Relay
- Compressor Fitting HVAC
- Compressor Speed Sensor
- Condenser HVAC
- Condenser Fan
- Condenser Fan Resistor
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Discharge Air Temperature Sensor / Switch
- Evaporator Case
- Evaporator Core
- Evaporator Drain Tube
- Expansion Block/Orifice Tube
- Heater Core
- Heater Core Case
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Air Door Position Sensor / Switch
- Ambient Temperature Sensor / Switch HVAC
- Cabin Temperature Sensor / Switch
- Compressor Speed Sensor
- Discharge Air Temperature Sensor / Switch
- Refrigerant Pressure Sensor / Switch
- Solar Sensor
- Solar Sensor
- Vacuum Check Valve HVAC
- Vacuum Reservoir HVAC
- Vacuum Solenoid Valve HVAC
- Service Precautions
- Application and ID
- Description and Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Basic Setting (Function 04)
- DTC Memory Checking (Function 02)
- DTC Memory Erasing (Function 5)
- End Output (Function 6)
- Measuring Value Blocks (Function 08)
- Read Measuring Value Block Tables
- Evaluating Measured Value Blocks
- Display Group Number Table
- Evaluating Display Group 001
- Evaluating Display Group 02
- Evaluating Display Group 03
- Evaluating Display Group 04
- Evaluating Display Group 05
- Evaluating Display Group 06
- Evaluating Display Group 007
- Evaluating Display Group 008
- Evaluating Display Group 009
- Evaluating Display Group 010
- Evaluating Display Group 011
- Evaluating Display Group 012
- Output Diagnostic Test Mode (DTM) (Function 03)
- Selectable Functions When Using VAG 1551/1552 or VAS 5051
- Programming and Relearning
- Locations
- Service and Repair
- A/C System, Overview and General Service Information
- A/C System, General Repair Guidelines
- A/C System, Discharging
- A/C System, Replacing Components
- A/C System, Flushing With Compressed Air and Nitrogen
- A/C Refrigerant System, Evacuating and Recharging
- Climate Control Components, Servicing
- Heater/Air Conditioner Assembly
- Diagrams
- Specifications
- Technical Service Bulletins
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Harness
- Service Precautions
- Locations
- Service and Repair
- Procedures
- Removal and Replacement
- "From m.y. 1998"
- Passenger-Side Airbag Unit, Removing and Installing
- Airbag Component Locations, Overview
- Side Airbag, Removing and Installing
- Side Airbag Unit, Removing and Installing
- Side Airbag For Recaro Seat, Removing and Installing
- Side Curtain Protection Airbag, Servicing
- Side Curtain Protection Airbag (Sedan), Removing and Installing
- Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Air Bag Control Module
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Seat Occupant Sensor
- Side Air Bag
- Service Precautions
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Child Seat
- Head Restraint System
- Knee Diverter
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
- Service Precautions
- Technical Service Bulletins
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Alarm Horn
- Alarm Module
- Antitheft Relay
- Arm/Disarm Switch
- Hood Sensor/Switch (For Alarm)
- Keyless Entry
- Trunk/Liftgate Sensor/Switch (For Alarm)
- Ultrasonic Sensor
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Cellular Phone
- Driver/Vehicle Information Display
- Garage Door Opener Transmitter
- Navigation System
- Radio, Stereo, and Compact Disc
- Amplifier
- Compact Disc Player (CD)
- Radio/Stereo
- Speaker
- Description and Operation
- Testing and Inspection
- Locations
- Diagrams
- Technical Service Bulletins
- Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
- Trip Computer
- Service Precautions
- Locations
- Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Bumper
- Cabin Ventilation Duct
- Doors, Hood and Trunk
- Doors
- Front Door
- Rear Door
- Fuel Door
- Hood
- Trunk / Liftgate
- Technical Service Bulletins
- Doors
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Control Module
- Power Door Lock Switch
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Trunk / Liftgate Lock
- Vacuum Pump
- Description and Operation
- Locations
- Diagrams
- Technical Service Bulletins
- Mirrors
- Heated Element
- Power Mirror Motor
- Power Mirror Switch
- Testing and Inspection
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Paint, Striping and Decals
- Radiator Support
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Sunroof / Moonroof
- Sunroof / Moonroof Cable Housing
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Switch
- Sunroof / Moonroof Track
- Sunroof / Moonroof Windguard
- Sunroof / Moonroof Drain
- Sunroof / Moonroof Frame
- Sunroof / Moonroof Interior Trim Panel
- Sunroof / Moonroof Module
- Sunroof / Moonroof Panel
- Sunroof / Moonroof Weatherstrip
- Testing and Inspection
- Adjustments
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Sunroof / Moonroof
- Seats
- Child Seat
- Head Rest
- Head Restraint System
- Power Seat Motor
- Seat Temperature Element
- Seat Temperature Sensor
- Seat Temperature Switch
- Locations
- Service and Repair
- Procedures
- Removal and Replacement
- Upholstery, Covers
- Backrest Heating Element, Removing and Installing
- Seat Heating Element, Replacing
- Seat Heating Element, Removing and Installing
- Backrest Heating Element, Replacing
- Backrest Cover, Removing and Installing
- Seat Cushion Extension Heating Element, Removing and Installing
- Seat Cover, Removing and Installing
- Backrest Panel Variations, Overview
- "From cw 15, 1997"
- External Frame, Removing and Installing
- Seat Cover and Padding For Headrest, Removing and Installing
- Cover and Padding For Seating Area, Removing and Installing
- Cover and Padding For Seating Area Extension, Removing and Installing
- Cover and Padding For Backrest, Removing and Installing
- Rear Seat Cover and Padding, Removing and Installing
- Armrest For One-Piece Rear Backrest, Removing
- Armrest For 2/3 Rear Backrest, Removing
- "From m.y. 1998"
- Seat Cover and Padding For One-Piece Rear Backrest, Removing and Installing
- Ski Sack (Foldable Rear Seat), Removing and Installing
- Ski Sack Cover (Foldable Rear Seat), Cutting Out
- Front Seats
- Front Seats, Removing and Installing
- Seat Cushion, Removing and Installing
- Front Power Seats, Removing and Installing
- 2-Way Lumbar Support, Removing and Installing
- Side Seat Trim, Removing and Installing
- Side Seat Trim Bracket, Removing and Installing
- Switch Unit Circuit Board, Removing and Installing
- Mounting Trim, Removing and Installing
- Spring Cover, Removing and Installing
- Seat Frame, Removing and Installing
- Backrest, Removing and Installing
- Recaro Seats
- Rear Seats
- Passenger Protection - Airbags, Seat Belts
- Upholstery, Covers
- Diagrams
- Technical Service Bulletins
- Tools and Equipment
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Splash Guard
- Spoilers, Flaps, and Air Dams
- Strut / Shock Tower
- Weatherstrip
- Service Precautions
- Testing and Inspection
- Service and Repair
- Technical Service Bulletins
- Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Module
- Cruise Control Servo
- Cruise Control Servo Cable
- Cruise Control Switch
- Relays and Modules - Cruise Control
- Sensors and Switches - Cruise Control
- Vacuum Pump
- Vacuum Vent Valve
- Service Precautions
- Description and Operation
- Testing and Inspection
- Adjustments
- Service and Repair
- Diagrams
- Tools and Equipment
- Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
- Brake Warning Indicator
- Cigarette Lighter
- Dashboard / Instrument Panel
- Door Switch
- Driver/Vehicle Information Display
- Fuel Distance/Mileage Module
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Air Bag(s) Arming and Disarming
- Instrument Panel Bulb
- Service Precautions
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Odometer
- Oil Pressure Sender
- Oil Temperature Gauge
- Outside Temperature Display
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tachometer
- Temperature Gauge
- Transmission Shift Position Indicator Lamp
- Volt Meter Gauge
- Service Precautions
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Scan Tool Testing and Procedures
- Programming and Relearning
- Adaptation (Scan Tool Function 10)
- System Description/Adaption Table/Initiating Adaption Function 10
- Adapting Fuel Consumption Display (Direct Input Method)
- Adapting Multi-Function Display Language Versions
- Adapting Odometer Display (km/mi)
- Adapting SRI After Replacing Instrument Cluster (Distance Remaining Until Next Oil Change Service)
- Adapting SRI After Replacing Instrument Cluster (Remaining Distance Until Next Service Inspection)
- Adapting SRI After Replacing Instrument Cluster (Remaining Time Until Next Service Inspection)
- Adapting SRI For Inspection Service Interval-1 (IN1) (Distance In km)
- Adapting SRI For Inspection Service Interval-1 (IN1) (Time In Days)
- Adapting SRI For Inspection Service Interval-2 (IN2) (Time In Days)
- Adapting SRI For Oil Change Service Interval (Distance In km)
- Adaption of Fuel Gauge Display
- Adaption of Fuel Gauge Sender
- Resetting SRI After Servicing
- Code Control Module (Scan Tool Function 07)
- Adaptation (Scan Tool Function 10)
- Locations
- Technical Service Bulletins
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- Interior Lighting Module
- Lamp Control Module
- License Plate Lamp
- Map Light
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trunk Lamp
- Turn Signals
- Vanity Lamp
- Service Precautions
- Diagrams
- Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Control Module
- Power Window Lockout Switch
- Power Window Motor
- Power Window Switch
- Window Glass
- Window Handle
- Window Regulator
- Diagrams
- Technical Service Bulletins
- Windshield
- Service Precautions
- Wiper and Washer Systems
- Headlamp Washer Pump
- Headlamp Washer Spray Nozzle
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Washer Fluid
- Washer Fluid Level Switch
- Windshield Washer Hose
- Windshield Washer Pump
- Windshield Washer Relay
- Windshield Washer Reservoir
- Windshield Washer Spray Nozzle
- Wiper Arm
- Wiper Blade
- Wiper Motor
- Wiper Relay
- Wiper Switch
- Service Precautions
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Service Precautions
- Application and ID
- Locations
- Component Locations
- Modules
- Antenna Selection Control Module -J515-
- Headlight Adjustment System Control Module -J431-
- Left Heated Door Lock Control Module -J210-
- Locations Overview
- ABS Control Module (w/EDL) -J104-
- Airbag Control Module -J234-
- Central Locking/Alarm/Interior Light Delay Module -V94-
- Cruise Control, Control Module -J213-
- Coolant Fan Control (FC) Control Module -J293-
- Fresh Air Blower Control Module -J126-
- Motronic Engine Control Module (ECM) -J220-
- Power Sunroof Control Module -J245-
- Transmission Control Module (TCM) -J217-
- Throttle Valve Control Module -J338-
- Ultra-Sound Sensors Control Module -J347
- Motors
- Pumps
- Sensors
- -G8- Engine Oil Temperature Sensor
- -G38- Transmission Vehicle Speed Sensor (VSS)
- -G39- Heated Oxygen Sensor (HO2S)
- -G42- Intake Air Temperature (IAT) Sensor
- -G69- Throttle Position (TP) Sensor
- -G89- Fresh Air Intake Duct Temperature Sensor
- -G92- Temperature Flap Motor Position Sensor
- -G114- Footwell/Defrost Flap Motor Position Sensor
- -G179- Crash Sensor For Side Airbag, Driver's Side
- -G180- Crash Sensor For Side Airbag, Passenger Side
- -G186- Throttle Drive (Power Accelerator Actuation)
- -G187- Angle Sensor -1- For Throttle Drive
- -G188- Angle Sensor -2- For Throttle Drive
- -G191- Sender For Outlet Temperature, Center
- -G192- Sender For Outlet Temperature, Floor Outlet
- Back Pressure Flap Motor Position Sensor-G113-
- Camshaft Position (CMP) Sensor -G40-
- ABS Wheel Speed Sensor, LF -G47-
- ABS Wheel Speed Sensor, LR -G46-
- ABS Wheel Speed Sensor, RF -G45-
- ABS Wheel Speed Sensor, RR -G44-
- Central Flap Motor Position Sensor -G112-
- Engine Coolant Temperature (ECT) Sensor -G2-
- Engine Coolant Temperature (ECT) Sensor -G62-
- Engine Speed (RPM) Sensor -G28-
- Fuel Level Sensor -G-
- Headlight Level Sensor (Front) -G78-
- Headlight Level Sensor (Rear) -G76-
- Knock Sensor (KS) 1 -G61-
- Knock Sensor (KS) 2 -G66-
- Mass Air Flow (MAF) Sensor -G70-
- Outside Air Temperature Sensor -G17-
- O2S Behind Three Way Catalytic Converter (TWC) -G130-
- Sunlight Photo Sensor -G107-
- Ultra-Sound Sensor For Anti-Theft Warning System, L -G170-
- Ultra-Sound Sensor For Anti-Theft Warning System, R -G171-
- Switches
- A/C Control Head -E87-
- A/C Pressure Switch -F129-
- After-Run Coolant Thermal Switch -F95-
- Airbag Spiral Spring/Return Spring With Slip Ring -F138-
- Barometric Pressure Sensor -F96-
- Brake Light Switch -F-
- Brake Vacuum Vent Valve Switch -F47-
- Closed Throttle Position (CTP) Switch -F60-
- Clutch Pedal Position (CPP) Switch -F194-
- Clutch Vacuum Vent Valve Switch -F36-
- Coolant Fan Control (FC) Thermal Switch -F18-
- Coolant Fan Control (FC) Thermal Switch -F54-
- Door Contact Switch, L -F2-
- Door Contact Switch, R -F3-
- Engine Coolant Level (ECL) Warning Switch -F66-
- Hood Alarm Switch -F120-
- Kick Down Switch -F8-
- Multi-Function Transmission Range (TR) Switch -F125-
- Oil Pressure Switch -F1-
- Tiptronic Switch -F189-
- Trunk Lock Alarm/Central Locking Switch -F124-
- Valves
- Camshaft Adjustment Valve -1- -N205-
- Camshaft Adjustment Valve -2- -N208-
- Evaporative Emission Canister Purge Regulator Valve -N80-
- ABS Inlet Valve, LF -N101-
- ABS Inlet Valve, LR -N134-
- ABS Inlet Valve, RF -N99-
- ABS Inlet Valve, RR -N133-
- ABS Outlet Valve, LF -N102-
- ABS Outlet Valve, LR -N136-
- ABS Outlet Valve, RF -N100-
- ABS Outlet Valve, RR -N135-
- Wastegate Bypass Regulator Valve -N75-
- Miscellaneous
- -N55- ABS Hydraulic Unit
- Airbag Igniter 1, RF -N131-
- Airbag Igniter, LF -N95-
- Alarm Horn -H8-
- Coolant Fan Control (FC) Series Resistance -N39-
- Heater For Lambda Probe 1 -Z29-
- Igniter For Belt Tensioner, Center Rear -N198-
- Igniter For Belt Tensioner, LR -N196-
- Igniter For Belt Tensioner, RR -N197-
- Igniter For Head-Level Airbag, LR -N251-
- Igniter For Head-Level Airbag, RR -N251-
- Igniter For Seat Belt Tensioner, L -N153-
- Igniter For Seat Belt Tensioner, R -N154-
- Igniter For Side Airbag, L -N199-
- Igniter For Side Airbag, R -N200-
- Ignition Coil -N-
- Ignition Coil 2 -N128-
- Ignition Coil 3 -N158-
- Ignition Coil 4 -N163-
- Power Output Stage -N122-
- Shift Lock Solenoid -N110-
- Oxygen Sensor (O2S) Heater -Z19-
- Relays
- Modules
- Connector Locations
- Connector Station and Single/Multi-Pin Connector
- 3-Pin Connector, Blue -T3n-
- 3-Pin Connector, Gray -T3m-
- 3-Pin Connector, Green -T3o-
- 3-Pin Connector, Yellow -T3e-
- 4-Pin Connector, Black -T4w-
- 4-Pin Connector, Brown -T4y-
- 4-Pin Connector, Yellow -T4q-
- 4-Pin Connector, Yellow -T4r-
- 5-Pin Connector, Yellow -T5h-
- 6-Pin Connector, Green -T6s-
- 6-Pin Connector, Green -T6t-
- Fuse and Fusible Link Locations
- Ground Locations
- Component Locations
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- Electrical Diagrams
- Master Diagram Index
- Main Wiring Diagrams
- Up to January 1999, VIN XA 200.000
- Diagram 34/02 (Track 1-14)
- Diagram 34/11 (Track 107-115)
- Diagram 34/12 (Track 116-128)
- Diagram 34/13 (Track 129-139)
- Diagram 34/14 (Track 140-152)
- Diagram 34/15 (Track 153-164)
- Diagram 34/16 (Track 165-177)
- Diagram 34/17 (Track 178-189)
- Diagram 34/18 (Track 190-202)
- Diagram 34/19 (Track 203-213)
- Diagram 34/20 (Track 214-221)
- Diagram 34/21 (Track 222-229)
- Diagram 34/22 (Track 230-238)
- Diagram 34/23 (Track 239-251)
- Diagram 34/24 (Track 252-262)
- Diagram 35/01 (Track 1-9)
- Diagram 35/02 (Track 10-22)
- Diagram 35/03 (Track 23-35)
- Diagram 35/04 (Track 36-47)
- Diagram 35/05 (Track 48-56)
- Diagram 35/06 (Track 57-66)
- Diagram 35/07 (Track 67-79)
- Diagram 35/08 (Track 80-89)
- From January 1999, VIN XA 200.000
- Diagram 56/02 (Track 1-14)
- Diagram 56/11 (Track 109-118)
- Diagram 56/12 (Track 119-131)
- Diagram 56/13 (Track 132-143)
- Diagram 56/14 (Track 144-156)
- Diagram 56/15 (Track 157-169)
- Diagram 56/16 (Track 170-182)
- Diagram 56/17 (Track 183-193)
- Diagram 56/18 (Track 194-206)
- Diagram 56/19 (Track 207-217)
- Diagram 56/20 (Track 218-230)
- Diagram 56/21 (Track 231-242)
- Diagram 56/22 (Track 243-254)
- Diagram 56/23 (Track 255-267)
- Diagram 56/24 (Track 268-280)
- Diagram 57/01 (Track 1-8)
- Diagram 57/02 (Track 9-21)
- Diagram 57/03 (Track 22-34)
- Diagram 57/04 (Track 35-46)
- Diagram 57/05 (Track 47-56)
- Diagram 57/06 (Track 57-66)
- Diagram 57/07 (Track 67-79)
- Diagram 57/08 (Track 80-89)
- Up to January 1999, VIN XA 200.000
- Power and Ground Distribution
- Air Bag Systems
- Antenna, Navigation
- Antenna, Phone
- Antenna, Radio
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Audible Warning Device
- Automatic Transmission/Transaxle
- Battery
- Body Control Systems
- Brake Fluid Level Sensor/Switch
- Brake Pad Wear Sensor
- Cellular Phone
- Charging System
- Cigarette Lighter
- Coolant Level Sensor
- Cruise Control
- Driver/Vehicle Information Display
- Fuel Gauge
- Fuel Gauge Sender
- Garage Door Opener Transmitter
- Heating and Air Conditioning
- System Diagram
- Air Door Actuator / Motor, HVAC
- Air Door Position Sensor / Switch, HVAC
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Cabin Temperature Sensor / Switch
- Compressor Clutch
- Compressor Clutch Relay
- Condenser Fan
- Condenser Fan Resistor
- Control Assembly, HVAC
- Control Module HVAC
- Discharge Air Temperature Sensor / Switch, HVAC
- Refrigerant Pressure Sensor / Switch, HVAC
- Instrument Cluster / Carrier
- Lighting and Horns
- System Diagram
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Center Mounted Brake Lamp
- Daytime Running Lamp
- Door Lamp
- Fog/Driving Lamp
- Glove Box Lamp
- Hazard Flasher Relay
- Hazard Warning Switch
- Headlamp
- Horn
- Lamp Control Module
- License Plate Lamp
- Parking Lamp
- Tail Lamp
- Trunk Lamp
- Turn Signals
- Locks
- Mirrors
- Oil Pressure Sender
- Oil Temperature Gauge
- Oil Temperature Sensor/Switch, Engine
- Outside Temperature Display
- Parking Brake Warning Switch
- Powertrain Management
- System Diagram
- Computers and Control Systems
- Emission Control Systems
- Fuel Delivery and Air Induction
- Ignition System
- Radiator Cooling Fan Motor
- Radiator Cooling Fan Motor Relay
- Radiator Cooling Fan Resistor
- Radiator Cooling Fan Temperature Sensor / Switch
- Radio, Stereo, and Compact Disc
- Rear Defogger
- Seat Belt Buckle Switch
- Seat Belt Tensioner
- Seats
- Speedometer Head
- Starting System
- Steering Wheel
- Sunroof / Moonroof
- Tachometer
- Temperature Gauge
- Transmission Shift Position Indicator Lamp
- Trip Computer
- Volt Meter Gauge
- Windows
- Wiper and Washer Systems
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Modules
- Antenna Selection Control Module -J515-
- Headlight Adjustment System Control Module -J431-
- Left Heated Door Lock Control Module -J210-
- Locations Overview
- ABS Control Module (w/EDL) -J104-
- Airbag Control Module -J234-
- Central Locking/Alarm/Interior Light Delay Module -V94-
- Cruise Control, Control Module -J213-
- Coolant Fan Control (FC) Control Module -J293-
- Fresh Air Blower Control Module -J126-
- Motronic Engine Control Module (ECM) -J220-
- Power Sunroof Control Module -J245-
- Transmission Control Module (TCM) -J217-
- Throttle Valve Control Module -J338-
- Ultra-Sound Sensors Control Module -J347
- Motors
- Pumps
- Sensors
- -G8- Engine Oil Temperature Sensor
- -G38- Transmission Vehicle Speed Sensor (VSS)
- -G39- Heated Oxygen Sensor (HO2S)
- -G42- Intake Air Temperature (IAT) Sensor
- -G69- Throttle Position (TP) Sensor
- -G89- Fresh Air Intake Duct Temperature Sensor
- -G92- Temperature Flap Motor Position Sensor
- -G114- Footwell/Defrost Flap Motor Position Sensor
- -G179- Crash Sensor For Side Airbag, Driver's Side
- -G180- Crash Sensor For Side Airbag, Passenger Side
- -G186- Throttle Drive (Power Accelerator Actuation)
- -G187- Angle Sensor -1- For Throttle Drive
- -G188- Angle Sensor -2- For Throttle Drive
- -G191- Sender For Outlet Temperature, Center
- -G192- Sender For Outlet Temperature, Floor Outlet
- Back Pressure Flap Motor Position Sensor-G113-
- Camshaft Position (CMP) Sensor -G40-
- ABS Wheel Speed Sensor, LF -G47-
- ABS Wheel Speed Sensor, LR -G46-
- ABS Wheel Speed Sensor, RF -G45-
- ABS Wheel Speed Sensor, RR -G44-
- Central Flap Motor Position Sensor -G112-
- Engine Coolant Temperature (ECT) Sensor -G2-
- Engine Coolant Temperature (ECT) Sensor -G62-
- Engine Speed (RPM) Sensor -G28-
- Fuel Level Sensor -G-
- Headlight Level Sensor (Front) -G78-
- Headlight Level Sensor (Rear) -G76-
- Knock Sensor (KS) 1 -G61-
- Knock Sensor (KS) 2 -G66-
- Mass Air Flow (MAF) Sensor -G70-
- Outside Air Temperature Sensor -G17-
- O2S Behind Three Way Catalytic Converter (TWC) -G130-
- Sunlight Photo Sensor -G107-
- Ultra-Sound Sensor For Anti-Theft Warning System, L -G170-
- Ultra-Sound Sensor For Anti-Theft Warning System, R -G171-
- Switches
- A/C Control Head -E87-
- A/C Pressure Switch -F129-
- After-Run Coolant Thermal Switch -F95-
- Airbag Spiral Spring/Return Spring With Slip Ring -F138-
- Barometric Pressure Sensor -F96-
- Brake Light Switch -F-
- Brake Vacuum Vent Valve Switch -F47-
- Closed Throttle Position (CTP) Switch -F60-
- Clutch Pedal Position (CPP) Switch -F194-
- Clutch Vacuum Vent Valve Switch -F36-
- Coolant Fan Control (FC) Thermal Switch -F18-
- Coolant Fan Control (FC) Thermal Switch -F54-
- Door Contact Switch, L -F2-
- Door Contact Switch, R -F3-
- Engine Coolant Level (ECL) Warning Switch -F66-
- Hood Alarm Switch -F120-
- Kick Down Switch -F8-
- Multi-Function Transmission Range (TR) Switch -F125-
- Oil Pressure Switch -F1-
- Tiptronic Switch -F189-
- Trunk Lock Alarm/Central Locking Switch -F124-
- Valves
- Camshaft Adjustment Valve -1- -N205-
- Camshaft Adjustment Valve -2- -N208-
- Evaporative Emission Canister Purge Regulator Valve -N80-
- ABS Inlet Valve, LF -N101-
- ABS Inlet Valve, LR -N134-
- ABS Inlet Valve, RF -N99-
- ABS Inlet Valve, RR -N133-
- ABS Outlet Valve, LF -N102-
- ABS Outlet Valve, LR -N136-
- ABS Outlet Valve, RF -N100-
- ABS Outlet Valve, RR -N135-
- Wastegate Bypass Regulator Valve -N75-
- Miscellaneous
- -N55- ABS Hydraulic Unit
- Airbag Igniter 1, RF -N131-
- Airbag Igniter, LF -N95-
- Alarm Horn -H8-
- Coolant Fan Control (FC) Series Resistance -N39-
- Heater For Lambda Probe 1 -Z29-
- Igniter For Belt Tensioner, Center Rear -N198-
- Igniter For Belt Tensioner, LR -N196-
- Igniter For Belt Tensioner, RR -N197-
- Igniter For Head-Level Airbag, LR -N251-
- Igniter For Head-Level Airbag, RR -N251-
- Igniter For Seat Belt Tensioner, L -N153-
- Igniter For Seat Belt Tensioner, R -N154-
- Igniter For Side Airbag, L -N199-
- Igniter For Side Airbag, R -N200-
- Ignition Coil -N-
- Ignition Coil 2 -N128-
- Ignition Coil 3 -N158-
- Ignition Coil 4 -N163-
- Power Output Stage -N122-
- Shift Lock Solenoid -N110-
- Oxygen Sensor (O2S) Heater -Z19-
- Relays
- Modules
- Connectors
- Connector Station and Single/Multi-Pin Connector
- 3-Pin Connector, Blue -T3n-
- 3-Pin Connector, Gray -T3m-
- 3-Pin Connector, Green -T3o-
- 3-Pin Connector, Yellow -T3e-
- 4-Pin Connector, Black -T4w-
- 4-Pin Connector, Brown -T4y-
- 4-Pin Connector, Yellow -T4q-
- 4-Pin Connector, Yellow -T4r-
- 5-Pin Connector, Yellow -T5h-
- 6-Pin Connector, Green -T6s-
- 6-Pin Connector, Green -T6t-
- Fuse and Fusible Links
- Grounds
- Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag
- Automatic Transmission/Transaxle
- Axle Shaft Assembly
- Battery
- Brakes and Traction Control
- Catalytic Converter
- Center Support
- Clutch Switch, ECM
- Clutch, M/T
- Compressor Clutch
- Cooling System
- Differential Assembly
- Drive/Propeller Shaft
- Engine
- System Specifications
- Cylinder Head Tightening Sequence & Torque
- Intake Manifold Tightening Sequence & Torque
- Camshaft Bearing Cap Tightening Sequence & Torque
- Main Bearing Cap Torque
- Connecting Rod Cap Torque
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Flywheel/Flex Plate Torque and Tightening Sequence
- Oil Pump Torque
- Exhaust Manifold Torque
- Water Pump Torque
- Tightening Specifications
- Standardized Bolt Torque Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Camshaft, Engine
- Compression Check
- Cylinder Block Assembly
- System Specifications
- Cylinder Bore Diameter
- Connecting Rod Bearing Clearance
- Connecting Rod Cap Torque
- Crankshaft Journal Diameter and Limits
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Main Bearing Clearance Specifications
- Main Bearing Bore Specifications
- Main Bearing Cap Torque
- Piston and Cylinder Bore Dimension
- Piston Ring End Gap
- Piston Ring Side Clearance
- Vibration Damper
- Connecting Rod Bearing
- Connecting Rod, Engine
- Crankshaft Gear/Sprocket
- Crankshaft Main Bearing
- Crankshaft, Engine
- Harmonic Balancer - Crankshaft Pulley
- Piston Ring, Engine
- Piston, Engine
- System Specifications
- Cylinder Head Assembly
- System Specifications
- Cylinder Head Tightening Sequence & Torque
- Cylinder Head Surface Variation -- Warpage
- Cylinder Head Bolt Reusability
- Cylinder Head, Resurfacing
- Camshaft Bearing Cap Tightening Sequence & Torque
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Exhaust Manifold Torque
- Intake Manifold Tightening Sequence & Torque
- Valve Clearance
- Valve Cover
- Valve Guide
- System Specifications
- Engine Accessory Bracket
- Intake Manifold
- Oil Pan, Engine
- Oil Pump, Engine
- Rear Crankshaft Main Bearing Seal
- Timing Components
- System Specifications
- Engine Speed Governor
- Engine Speed Sensor
- Exhaust System
- Firing Order
- Flex Plate
- Flywheel
- Fuel Injector
- Fuel Tank
- Idle Speed
- Ignition Timing
- Manual Transmission/Transaxle
- Spark Plug
- Steering and Suspension
- Subframe
- Transfer Case
- Turbocharger
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
- Technical Service Bulletins
Diagnostic Trouble Codes