Parking Assistance, Front. Kit No. 30728161

Parking assistance, front. Kit No. 30728161


































INTRODUCTION

- NOTE! Read through the whole installation instruction before starting the work.
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section.






Parking assistance, front

Note! During installation the car and parts must maintain a temperature of at least +20° C (68° F).





- Get out 4 sensors and 4 holders from the kit.
- Clean the surfaces (1) on the holders and surfaces (2) on the sensors with a cleaning cloth part no. 9192678.
- Allow to dry.
- Apply a thin and even layer of activatorpart no. 8637076, on the cleaned surfaces and let dry for at least 10 min.





- Paint 2 sensors in the same colour code as the car, and 2 in the same colour code as the trim panel
Use colour recommended by Volvo.
Paint max. two layers.
Protect the connections so that paint does not end up on the contact surfaces.

Note! Take care to ensure that the activator has dried, at least ten minutes, before painting.

Caution! Too many layers of paint may result in partial or complete malfunction.





- Turn the ignition switch to position 0.

Note! Wait at least one minute before unplugging the connectors or removing other electrical equipment.





- Detach the panel by carefully bending apart at the lower edge. Bend between the panel and bumper casing until the first catch releases. Then pull the panel straight out so that all catches release.





- Remove the 2 clips.





- Pull the cover for the headlight washer straight up.





- Hold the washer with pliers.
- Loosen the cover from the nozzle acc. to the illustration.
- Let the washer carefully slide back and repeat the step on the car's other side.

Note! Take care not to scratch the bumper.





- Use a pry tool and carefully bend between the fender and the corner of the bumper casing so that the top catch releases.
- Pull the casing straight out until all catches have released.





- Open the engine hood.
- Remove the 2 screws.





- Lift the bumper casing forward.
- Loosen the quick-coupling for the headlight washer.
- Loosen the connector for fog lights.
- Remove the bumper casing.





- Cut away the corner on the plastic foam acc. to the illustration.
- Done on both sides.





- Localize the markings where the plastic foam was removed.
- Saw out acc. to the markings with a keyhole saw. At the top edge the slot shall be sawed through the outer casing, plastic foam and inner casing at the same time.
- Repeat the step on the car's other side.





- Remove the headlight washer on both sides by removing the clip (1) and screws (2).





- Mark out where the quick-coupling is located in relation to the bumper casing.
- Remove the headlight washers with hoses.





- Part outer and inner casing by loosening the 8 catches at the same time as the casings are pulled apart, and continue to pull apart the casings until all catches release.





- Localize the 2 markings on the outside of the inner casing's right and left side.
- Saw out the slots with a keyhole saw.





- Localize the 2 markings on the inside of the outer casing's right and left side.
- Mark centre with a scribe (marking scraper).





- Localize the 2 markings on the inside of the trim panel.
- Mark centre with a scribe (marking scraper).





- Drill holes in the markings' centre with a - 3 mm (1/8") drill bit. Drill from the trim panel's and bumper casing's inside.
- Drill out the holes. Use a -10 mm (13/32") diameter drill bit.
- Enlarge the holes in the trim panel and bumper casing with hole tool part no. 9997234. The hole tool's support sleeve shall be on the inside and the cutting part on the outside of the bumper casing.





- Clean the trim panel's and bumper casing's insides with a mild soap solution.
- Clean around the holes and the markings using a cleaning cloth, part no. 9192678.
- Allow to dry.
- Apply a thin layer of activator, part no. 8637076, to the cleaned surfaces and let dry for approx. 10 min.





- Use a pry tool, carefully bend loose and remove the cover panel over the joint between the sill panels.





- Loosen the sill panel (1) and the right panel (2) of the centre console.





- Remove the screws and sound proofing bracket.
- Fold aside the floor mat so that the hole to the engine compartment becomes visible.





- Remove the panel in the right front seat attachment on the second seat row by pressing in the lock catch (1) on the top side and pull the panel forward.
- Remove the screw.





- press in the catches (1) and remove the seat panel.
- Remove the screw.





- Fold the backrest forward and push the seat as far forward as possible. On cars with two rows of seats the the seat cannot be pushed forward.
- Remove both rear panels (1) by pulling them straight up.
- Remove the screws.
- Lift out the seat.

Caution! Exercise care when doing this so that the trim or door panels are not damaged.




- Loosen the upper part of the sill moulding on the rear edge and loosen the seat belt from the end fitting. The belt is loosened by carefully pressing with a weatherstrip tool on the lock lug so that the seat belt releases from the end fitting.





- Pull the sill moulding upwards until the 3 clips release.
- Angle the sill moulding out from the B-post panel.





Applies to cars with two rows of seats
- Fold up the floor hatch (1). If the floor hatch is equipped with a grocery bag holder, the holder is secured with a strap on both ends of the storage compartment. Detach the straps.
- Remove the storage compartment under the floor hatch.
- Remove the floor hatch by folding it almost completely closed and pulling it backwards from the mountings until it releases.

Applies to cars with three rows of seats and integrated carrier bag holder on the underside of the floor hatch
- Fold up the floor hatch (1).
- Detach the two straps on the panel under this. Lift up the rear edge of the panel, fold the floor hatch back towards the panel and lift out the floor hatch with the panel.

Applies to cars with three rows of seats without an integrated carrier bag holder
- Fold up the floor hatch (1) at the rear edge and lift it out.





- Remove the floor hatches (1) on the right and left side.





- Remove the side panels on the right and left side.





- Take the short cable harness from the kit.
- Remove the taped connector from the cable.
- Install the larger connector (1) with cable tie/metal clip from the kit.
- Secure the tie strap around the connector and install the metal clip around the panel edge on the right-hand side of the car.





- Pull the end of the cable with the loose pins into the engine compartment.
- Route the cable (1) as illustrated. Place it under the cable duct and expansion tank so that it is concealed.

Note! Make sure that the cable is positioned so that it is not damaged by heat or wear.

- Clamp it in with tie straps from the kit.





Applies to left-hand drive cars
- Raise the car.
- Remove the engine splash guard.
- Remove the plug from the hole into the passenger compartment.

If the car has a rubber grommet without any space for more cables:
- Remove the existing rubber grommet and replace it with the rubber grommet from the kit. Cut off the tip of one of the rubber teats.

If the car has a rubber grommet with space for more cables:
- Cut off the tip of the unused rubber teat.

Applies to all models
- Lubricate the cable with normal soap so that the cable slides easily in the rubber grommet.
- Thread the rubber grommet on the cable.
- Route the cable in through the hole and press in the rubber bushing in the hole so that it seals properly.
- Pull the cable again so that the correct length remains outside the passenger compartment.
- Make sure that the cable's heating hose is in contact against the rubber grommet and secure it with a tie strap.





Applies to right-hand drive cars.
- Localize the rubber bushing for the wire to the hood lock.
- Cut off the tip of an unused rubber teat.
- Insert e.g. a welding wire or a wire through the rubber bushing and tape the cable on the welding wire/wire.
- Lubricate the cable with normal soap so that the cable slides easily in the rubber grommet.
- Route the welding wire/wire and cable in through the rubber bushing.
- Adjust it so that the correct length remains outside the passenger compartment.
- Seal between the rubber grommet and cabling by fitting a tie strap around the rubber teat.
- Make sure that the cable's heating hose is in contact against the rubber grommet and secure it with a tie strap.





- Take the connector and loosen the lock.
- Install the cable ends' pins in the connector acc. to:
1. 1. Blue (BL)
2. 2. Green (GN)
3. 3. Violet (VO)
4. 4. Yellow (Y)
5. 5. White (W)
6. 6. Black (SB)
- Press back the connector's catch.





- Take the long cable from the kit and connect it to the connector which has just been prepared.





- Guide the cable down between the carpet and the door sill as far as possible to the floor and route it along the right-hand side of the car on to the rear edge of the right-hand rear door's opening.
- Route the cable by the front right-hand seat mounting on the right-hand seat in the second row of seats.
- Pull away the mat from the front edge of the right-hand side panel in the cargo compartment.
- Route the cable harness along the right side of the right seat's placement in the second row of seats, towards the front edge of the rear wheel housing.
- Route it further on the left-hand side of the seat belt's lower mounting, between the support bracket for the right-hand seat and wheel housing, and out at the left-hand side of the wheel housing.
- Clamp the cable harness into the hole in the seat mounting front member, and in the rear hole in the horizontal panel at the right-hand side of the seat. Use tie straps (1) from the kit.





Applies to cars with three rows of seats
- Guide in a wire or cable (1) at the rear edge of the right-hand side panel and along its inside, above the load securing eyelet brackets.
- Route the wire/cable to the front edge of the side panel.





Applies to cars with three rows of seats
- Tape the cable (2) to the wire and route it on at the rear edge of the side panel.





Applies when the rear side panel must be removed to facilitate cable routing. Remove:
- four covers.
- four screws.
- one clip.
- Detach the C and D panels at the lower edge.
- Pull the side panel away and lift it off.





Applies to cars with two rows of seats
- Route the cable on the left-hand side of the seat belt's mounting at the front edge of the wheel housing, inside the carpet at the front edge of the side panel, between the side panel and the rear cargo floor support, to the tailgate.





- Continue to route the cable along the existing cable harness below the tailgate.
- Secure the cable with tie straps from the kit.





- Loosen the control module that is attached with Velcro tape.





- Connect the routed cable's connector to the middle connection.
- Reinstall the control module.
- Return to the work with the bumper casing.





- Remove the protective film from one side of the double-backed tape.
- Install the tape on the four holders.





- Remove the remaining protective film on one of the holders.
- Install the centering tool in the holder acc. to the illustration.





- Press in the holder in the bumper casing.

Note! The holders shall be installed facing in the direction as shown in the figure. The holders must be installed horizontally and in line with the bumper casing.

- Repeat the steps 47-48 for the other holders.




- Reinstall the trim panel.




- Loosen the plastic foam support from the bumper casing's inner casing and place it in the outer casing.




- Install the sensors and plug in the connectors (1).
- Place the cable harness between the plastic foam support and outer casing (2).





Left outer sensor
- Clean the surface by the arrow with isopropanol and then apply primer to get better adhesion.
- Attach the cable harness with butyl tape at the marked point.





Left inner sensor
- Attach the cable harness with butyl tape at the marked points.





Right inner sensor
- Attach the cable harness with butyl tape at the marked points.





Right outer sensor
- Attach the cable harness with butyl tape at the marked points.

Note! The cable may not end up on the cover for the towing eye (1).





- Assemble outer and inner casing and, at the same time, insert the cable harness through the inner casing.

Note! Make sure that all catches fully engage.

- Reinstall the headlight washers.





- Hold the bumper up against the car and connect the connector for the sensors to the connector clamped to the car.
- Reinstall the bumpers by repeating the instructions in steps 5-10 in reverse order.





- Fold back the carpet

Install:
- the sound proofing.
- the sill trim panels.
- side panel on the centre console.
- panel over the joint between the door sills.
- the seatbelt.

Note! Check that the seat belt is secure by jerking it hard in an upwards direction.

- the seat, torque screws with 50 Nm (36.8 lbf.ft).
- the seat panels.
- the side panels.
- the floor hatches.
- Turn the ignition key to position II.
- Download the software for the accessory's function according to the service information in VIDA.