Recall - Starter Motor Terminal Nut Torque
NO: 37-152DATE: 02/06/06
MODEL
XC90 V8
YEAR:
2005-2006
CHASSIS:
013042-240009
NOTE:
RETAILER MUST CONFIRM VEHICLE ELIGIBILITY IN VRC2 PRIOR TO BEGINNING RECALL CAMPAIGN REPAIRS.
SUBJECT
Service Campaign 152 Tightening the B+ terminal nut at the starter motor.
REFERENCE:
VIDA
Note:
This TNN superseded the previous 37-152, dated 02-03-2006 (Update to Step 5). Please update your files.
DESCRIPTION:
In certain 2005-2006 XC90 V8 vehicles, the B+ terminal cable may become loose due to improper torque at the terminal nut.
Parts Information
SERVICE:
Follow the instructions below for examining the starter cables and tightening the B+ terminal nut.
If there is tape between the terminals, remove the tape and secure the cables with a cable tie.
1. Disconnect the negative cable
Disconnect the negative battery cable. See:
Removal, replacement and installation Electrical system Battery and mounting components Battery, replacement.
2. Remove the tape if installed
Remove the tape using a knife if the B+ leads are taped up. Remove the plastic cover over the nut.
3. Check B+ cable terminal at the starter
If the B+ leads are loose on the starter terminal, remove the nut and examine the starter motor's terminal stud and the B+ cable for damage.
If damaged components are found, replace them using the appropriate repair method in VIDA before proceeding to the next step.
4. Install the cable tie
Install a tie strap at least 80 mm (3 inches) from the centerline of the B+ cable terminal as high up as possible, if not already installed. See the illustration.
5. Tightening the connection
Note!
It is important that the tightening torque is precise because the screws are made of a special alloy.
Loosen the nut (if not already performed in step 3) and retighten to 11 Nm (8.11 lb/ft) Reinstall the plastic cover.
6. Connect the battery cable
Connect the negative battery cable. See:
Removal, replacement and installation Electrical system Battery and mounting components Battery, replacement. Set the clock.