Procedures

Replacing The Starter Motor

Preparations







- Disconnect the battery lead.
- Remove the air baffle.

Removing The Hose And Pipe For The Charge Air Cooler (CAC)
Remove the hose clamps (A).

Remove:







- the nut (B)
- the hose. Remove the hose clamp (A).

Remove:







- the vacuum hose (B)
- the mounting for the charge air cooler pipe (C)
- the charge air cooler pipe.

Removing The Starter Motor







Remove:
- the splash guard (A)
- the power cable and the connector from the starter motor
- the two screws (B)
- the starter motor.

Installing The Starter Motor







Clean the mating surfaces.

Install:
- the starter motor using the two screws. Tighten the screws (B) by hand. Tighten to 50 Nm
- the connector and the power cable for the starter motor. Tighten the screw for the power cable. Tighten to 13 Nm
- the splash guard (A).

Installing The Hose And Pipe For The Charge Air Cooler (CAC)

Reinstall:







- the charge air cooler pipe
- the mounting for the charge air cooler pipe (C)
- the vacuum hose (B)
- the hose clamp (A). Tighten to 6 Nm.

Install:







- the hose
- the hose clamps (A). Tighten to 6 Nm
- the nut (B).

Installing The Remaining Components

Install:
- the air baffle
- the battery lead.

CAUTION: Always connect the battery lead.