Operation CHARM: Car repair manuals for everyone.
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Part 1






Checking the vacuum system





Terminal

Connecting the Volvo Scan Tool (ST)





Is the Volvo Scan Tool (ST) connected to both the VIDA cart and the car and switched on?

Yes - FAULT FOUND

No - No Fault Found

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FAULT FOUND - Checking the ground lead. Checking the power supply

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Checking the ground lead. Checking the power supply




- Ignition on.




- Power up the Volvo Scan Tool (ST).
- Try to establish communication with the cruise control control module.





Is communication with the cruise control control module established?

Yes - Checking the function of the governor

No - No Fault Found

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Checking the function of the governor








- Ignition off.
- Disconnect the control module.
- Ignition on.
Connect the single wire cable between terminals #1 and #11 on the control module connector.
Connect the other cable with the double flat pins to control module connector terminal #10. Connect one cable to control module connector terminal 12.
The governor should click.





Did the governor click?

Yes - Checking the function of the vacuum pump

No - Checking the cable for the governor

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Checking the cable for the governor












- Ignition off.
- Control module disconnected.
- Disconnect the vacuum pump.
Connect a voltmeter between vacuum pump connector terminal #1 and ground.









The ohmmeter should read infinite resistance.

OK - Checking the power supply for the governor

Not OK - Checking for a short-circuit

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Checking for a short-circuit




- Ignition off.








- Check the cable between vacuum pump connector terminal #1 and control module connector terminal #12 for a short-circuit to ground according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault.





Continue - Verification of the governor

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Checking the power supply for the governor












- Ignition off.
- Control module connected.
- Vacuum pump removed.
- Ignition on.
Connect a voltmeter between vacuum pump connector terminal #1 and ground.









The voltmeter should read approximately 10 V.

OK - Checking the cable to the vacuum pump

Not OK - Checking for an open-circuit

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Checking for an open-circuit




- Ignition off.








- Check the cable between vacuum pump connector terminal #1 and control module connector terminal #12 for an open-circuit according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault.





Continue - Verification of the governor

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Checking the cable to the vacuum pump












- Ignition off.
- Disconnect the control module.
- Vacuum pump removed.
Connect a voltmeter between vacuum pump connector terminal #3 and ground.









The ohmmeter should read infinite resistance.

OK - Checking the voltage to the vacuum pump

Not OK - Checking for a short-circuit

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Checking for a short-circuit




- Ignition off.








- Check the cable between vacuum pump connector terminal #3 and control module connector terminal #1 for a short-circuit to ground according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault.





Continue - Verification of the governor

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Checking the voltage to the vacuum pump












- Ignition off.
- Connect the control module.
- Vacuum pump removed.
- Ignition on.
Connect a voltmeter between vacuum pump connector terminal #3 and ground.









The voltmeter should read approximately 0 V.

OK - Checking the resistance in the cable

Not OK - Checking for a short-circuit

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Checking for a short-circuit




- Ignition off.








- Check the cable between vacuum pump connector terminal #3 and control module connector terminal #1 for a short-circuit to supply voltage according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault.





Continue - Verification of the governor

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Checking the resistance in the cable












- Ignition off.
- Disconnect the control module.
- Vacuum pump removed.
Connect an ohmmeter between vacuum pump connector terminal #3 and control module connector terminal #1.









The ohmmeter should read approximately 0 ohms

OK - Checking the governor

Not OK - Checking for an open-circuit

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