Installing the Dashboard
Installing The Dashboard
NOTE:
- Before installation: Check that all components are correctly installed.
- Two people are required for this operation.
- Check the rubber mounting in the center of the bodywork.
- Route the wiring to the correct locations.
- Route the cable to "airmix".
- Align the dashboard carefully.
Install:
- the upper screw by hand.
- the screw for the passenger air bag module in the glove compartment.
- the remaining screws.
- Check the positioning of the dashboard.
- Tighten the screw. Tighten to 12 Nm.
Installing the plug and the glove compartment panel
- Install the plug on the right-hand side.
- Hook the glove compartment panel into place. Install two screws.
Installing the loudspeaker and loudspeaker grille on the passenger side
Install:
- the connector in the loudspeaker.
- the loudspeaker in the dashboard.
NOTE: See the illustration for the location.
- Install the rear edge of the loudspeaker grille and press the front edge into position.
NOTE: Start on the right-hand side.
Securing the dashboard (right-hand side)
Install:
- the dashboard against the rear mounting (align the plug on older models).
- the two screws on the front.
Installing the wiring (driver's side)
NOTE: Applies to model year 2000- cars. Install the central electronic module (CEM) before connecting the wiring to the fusebox.
- Connect the wiring to the fusebox.
Hint: The color of the cable connector must correspond to the color on the fusebox.
Installing the central electronic module (CEM)
- Install the central electronic module (CEM).
- Install two screws.
Installing the dashboard bracket and the hood catch
Install:
- the bracket and install the upper screw by hand.
- the hood catch and two screws.
- the screw for the dashboard in the bracket.
- Tighten the screws and nuts for the console. Tighten to 10 Nm.
- Tighten the dashboard screw (A). Tighten to 12 Nm.
- Install the plug.
Installing the (lower) panel on the A-post
- Install the panel and hook it into place.
- Install the blind cover plug.
Installing the loudspeaker and loudspeaker grille on the driver's side
Install:
- the connector in the loudspeaker.
- the loudspeaker in the dashboard.
NOTE: See the illustration for the location.
Cars with ECC:
- Install the sun sensor.
- Install the rear edge of the loudspeaker grille and press the front edge into position.
Installing the cable for the odometer on the dashboard (mechanical speedometer)
- Insert the cable and the plastic bracket through the dashboard console.
- Press the cable into place so that the clip secures the plastic bracket.
Installing connectors and cables in the dashboard
Install:
- the right connector (gray).
- the two clips on the bracket.
- Secure the cable using a tie strap.
Installing the fog lamp relay
NOTE: Only applies to model year -1999 cars
- Connect the connector. Install the relay.
- Install the screw.
Installing the VGLA relay (unit)
NOTE: Only applies to model year 2000- cars.
- Connect the connector. Install the relay.
- Install the screw.
Installing the combined instrument panel
- Position the combined instrument panel.
- Check that the connectors and the speedometer cable (if applicable) are correct for the combined instrument panel.
- Press the combined instrument panel into place.
Install:
- the surround around the combined instrument panel.
- the two screws (B) without sharp tips.
- Lift up the steering shaft.
- Install the two screws (A). Tighten to 21 Nm.
Installing and adjusting the "airmix" control cable
- Position the inner cable over the pin for the valve.
- Set the selector to "cold"
- Slide the air valve to "cold" (lever down). Pull back the outer cable and press it into the clamp.
- Check the function.
Connecting the SRS passenger air bag module
- Route the cable and connect the connector to the passenger air bag module.
Installing front center console
Install:
- the center console.
- the two screws at the rear edge.
- the bulbs.
- the panel for the gear selector lever.
Installing the rear center console
Install:
- the bracket.
- the two screws on the reverse.
- the seal and the screw at the front.
- the waste paper basket or drinks holder.
Installing the ECC unit
NOTE: Cars with ECC only.
- Install the unit. Connect the hose.
- Connect the connector.
Positioning the control panel for the heater system
NOTE: Applies only to cars with ECC.
- Position the control panel.
- Install two screws at the top edge.
Installing the dashboard center console
- Route the wiring. Connect the connector.
- Install the console.
- Install the two upper screws.
- Tighten the control panel for the heating system.
- Install the lower screw.
Installing the control panel for the heater system
Cars with ECC:
- Install the front panel. Press it into place.
Cars with MCC:
- Install the front panel.
- Press the selector knobs into position.
Installing the ashtray
Install:
- the connectors for the cigarette lighter and lighting.
- the bracket.
- the two screws (A).
- the ashtray.
Installing the radio and storage compartment
Install:
- the storage compartment if applicable.
- the connector and the antenna switch.
- the radio.
- Pull the radio to ensure that it is secure.
Installing the side panel on the center console
- Install the panels on both sides of the center console.
Installing the panel on the dashboard on the driver's side
Install:
- the wiring for the courtesy lighting.
- the panel. Tighten.
- the blind cover plug.
Installing the panel on the dashboard on the driver's side (2000-)
- Install the panel at the lower edge of the guide rail.
- Press the panel into place using the clips.
- Check that the clips are secure.
Final check
NOTE: When all components have been reinstalled and secured, proceed as follows:
- First switch on the ignition.
- Connect the battery negative terminal
- Check that the SRS warning light on the dashboard goes out.
WARNING: Ensure that nobody is in the car when the battery is being connected.
- Enter the radio code.
- Set the clock.