Tailgate/Trunk - Lock Repair Kit

Section
8

Group
83

No.
0037

Year
01

Month
01

Tailgate/trunk, lock repair

Background:

If for any reason a repair to the tailgate/trunk look assembly is needed, a service repair kit has been developed and is now available as a spare part. This service bulletin describes how to perform the repair.

Model Chassis no.
S40/V40 2000- 415000-





Parts Information

Tailgate/trunk lid, lock repair

Tailgate/trunk, lock assembly, replacing

1
Tailgate/trunk panel, removing

- Remove the tailgate/trunk panel see Vadis Group 83, tailgate or trunk lid.





- Grease the parts in the repair kit using P/N 1161417. Ensure that the steel lock pin slides into the casing.

Note!
Mark the position of the existing rotating section before removal.

- Position the new rotating section in the same position as the old.

2
Lock mechanism, removing

- Apply tape to the lock cylinder so the lock cylinder cannot tall out.





- Remove the link rod (A) for the central locking system from the lock assembly.

- Push out the lock pin (B) that is locking the clip out through the rear of the clip. Press the lips together and take the clip out of the lock.

- Remove the retaining clip (C) from the shaft using a screwdriver. If necessary press the lock in.

- Remove the complete rotating section from the lock.

3
Lock mechanism, installing

- Apply a little grease to the pin of the lock cylinder.





- Press the lock in so the pin section (D) comes out.

- Position the rotating section (kit) over the pin of the lock cylinder.

- Hold the lock cylinder in position. Install the retaining clip (C) over the pin of the lock cylinder. Press clip into position, with the middle lug over the cut-out, on the pin. See the inset in the illustration.

4
Control link rods, installing, adjusting





- Press the control rod (A) for the central locking system in the clip of the rotating section, ensure that the link rod is locked into position.

- Position the clip with the lock pull link rod in the rotating section of the lock. Install the lock pin.

- Check the lock function. If necessary adjust the pull link rod by removing the lock (E). Reinstall the lock (E) after positioning the pull link rod.

- Install the tailgate or trunk panel.

See Vadis Group 83 tailgate or trunk.





WARRANTY STATEMENT: Claims may be submitted under the New Car Warranty when there is a documented customer complaint, using claim type 01.