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Security Cover - Mounting Clip Replacement

SECTION
8

GROUP
85

NO.
809

DATE
Apr. 94

Replacement of mounting clips on security cover 1994-> 855

REFERENCE: NONE

Replacement of mounting clips on security cover, 855





Mounting clips for the security cover in the parcel shelf on the 855 are now available as replacement parts, P/N 1394272-7 (containing 2 clips and 2 pins). The method of replacing the clips is described.

Caution:
Never remove the security cover from the parcel shelf without locking the roller mechanism.

A2





Locking roller mechanism
- Insert nail approx. 70 mm long and 3 mm (7/64") in diameter (or 3 mm (7/64") drill bit) in front hole in left-hand clip.
- Twist roller until hole in clip is in line with slot in end of roller.
- Push nail/drill bit as far as possible into slot. Roller mechanism is now locked.

Warning:
Wear gloves to prevent potential injury to the hands.

A3





Removal of cover from parcel shelf
- Release right-hand side first by bending shelf rim outward while depressing clip locking tabs, freeing roller from shelf rim.





- Release left-hand side by depressing clip locking tabs and withdrawing roller.

A4

Replacement of clips





Left-hand side:
- Hold clip.
- Remove nail (drill bit) quickly and keep hands clear.
- Release roller spring tension.
- Tap out roll pin and remove clip.
- Install new clip and secure with pin. Installation of roll pin can be assisted by chamfering one end with file.





Right-hand side:
- Tap out roll pin and remove clip. Install new clip and secure with pin.

A5





Tension roller spring

Seen from left-hand-side:
- Roll cover clockwise.
- Wind up spring 16 turns clockwise using flat blade or other suitable light tool.
- Lock with nail (or drill bit). Check that nail/bit is inserted as far as possible.

A6





Installation of cover
- Mount blind on left-hand side (with nail/drill bit) first.
- Mount blind on right-hand side.





- Ensure that cover is correctly installed.
- Check that clips are correctly installed and locked in parcel shelf.
- Handle of blind should be seated against parcel shelf.





- Release roller mechanism by removing nail/drill bit.

A7





Installation of parcel shelf
- Reinstall parcel shelf in car.

A8





Test operation
- Pull out cover fully.

Note:
Roller mechanism tension should be sufficient to retract cover fully into parcel shelf.

WARRANTY STATEMENT:
Claims may be submitted under the New Car Limited Warranty when a manufacturing defect is present using claim type: 01

Operation No. Labor description Time allowance

882633 Mounting clips, replace 0.2 hr