Cylinder Block, Plug Installation

Cylinder Block, Plug Installation

Special tools: 5297, 5402





Mount block on stand (2520)
Use fixture 5297.

Clamp fixture, allowing maximum clearance through crankshaft main bearing seats.





Install:
- oilway plugs at front and rear of block
- cooling jacket plug at right front of block. Use thread sealer (P/N 1161 055-7).



If expansion plugs have been removed:




Clean plug seat in block
Use scraper to clean.

Remove corrosion and remains of sealing compound.





Place new plug in position
Use assembly tool 5402 and locking fluid (P/N 1 161 053-3).

Apply locking fluid liberally to seat in block. Press in plug to full expansion.





Check expansion
Use assembly tool 5402.

Press tool plunger against expansion plug.

Check that no axial play is present in guide sleeve.