With Plastic Intake Manifold

Intake Connection Overview

• When the engine is turned off, the intake connection is closed for approximately 3 seconds and then opens again. This reduces the stop jolt.

• The components illustrated here are for cylinder bank 2. They are a mirror image of the components for cylinder bank 1.






1 Test Connection Bracket

• Cylinder bank 1, see => [ (Item 6) Test Connection ] [1][2]Diagrams.

• Cylinder bank 2, see => [ (Item 1) Test Connection ] [1][2]Diagrams.

2 Bolt

• 8 Nm

3 Seal

• Always replace.

• Before installing, check the sealing surfaces for contamination and clean if necessary.

4 Gasket

• Always replace.

• Note the installed position.

5 to the Bypass Flap

• See, => [ (Item 16) Connecting Pipe ] Bypass Flap with Cooler for EGR.

6 Connecting Pipe

7 Bolt

• 20 Nm

8 from the Bypass Flap

• See, => [ (Item 17) Connecting Pipe ] Bypass Flap with Cooler for EGR.

9 Bracket

For the connecting pipe - item 10 -.

10 Connecting Pipe

11 Connecting Pipe

12 Bolt

• 8 Nm

13 from the Exhaust Manifold

• See, => [ (Item 2) Exhaust Manifold ] Exhaust Manifold Overview.

14 Intake Connection with Intake Flap Motor

Cylinder bank 1:

• Intake flap motor (V157).

Cylinder bank 2:

• Intake flap motor 2 (V275).

15 EGR Vacuum Regulator Solenoid Valve with EGR Potentiometer

Cylinder bank 1:

• EGR vacuum regulator solenoid valve (N18) with EGR potentiometer (G212).

Cylinder bank 2:

• Valve 2 for EGR (N213) with exhaust gas recirculation position sensor 2 (G466)

If the EGR solenoid valve with EGR potentiometer is replaced, then do the following:

- Turn the ignition on and off.

- Then wait for one minute for the control module after-run.

- Start the engine and let run at idle for at least 1 minute.

- Then, check the Diagnostic Trouble Code (DTC) memory of the Engine Control Module (ECM). Refer to => [ Engine Control Module DTC Memory, Checking and Erasing ] Scan Tool Testing and Procedures.

If a fault is stored in the DTC memory:

- Repeat the work procedure.

16 Intake Manifold

• Removing and installing, refer to => [ Intake Manifold ] Service and Repair.