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Catalytic Converter: Service and Repair






Exhaust Manifolds with Primary Catalytic Converters and Attachments, Assembly Overview





1 Nut, 25 Nm

2 Nut, 25 Nm

3 Exhaust manifold

For cylinder bank 1

Removal is only possible when engine is removed

4 M8 25 Nm, M10 40 Nm

5 Heated Oxygen Sensor (HO2S) (G39), 50 Nm

Installed in exhaust gas stream of cylinders 1, 2, 3 and 4

Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

Use ring spanner set for oxygen sensor (3337) for removal and installation

6 Primary catalytic converter

Installed in exhaust stream of cylinder bank 1

7 Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) 50 Nm

Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

Use ring spanner set for oxygen sensor (3337) for removal and installation

8 Catalytic converter

9 Suspended mount

Installed location --> [ Aligning exhaust system ] Service and Repair

10 25 Nm

11 To middle muffler

12 Suspended mount

13 To middle muffler

14 Gasket

Replace

15 M8 25 Nm M10 40 Nm

16 Bracket

For right transmission support

17 Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) (G131) 50 Nm

Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

Use ring spanner set for oxygen sensor (3337) for removal and installation

18 Heated Oxygen Sensor (HO2S) 2 (G108) 50 Nm

Installed in exhaust gas stream of cylinders 5, 6, 7 and 8

Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

Use ring spanner set for oxygen sensor (3337) for removal and installation

19 Catalytic converter

20 Primary catalytic converter

Installed in exhaust stream of cylinder bank 2

21 25 Nm

22 Bracket

For left transmission support

23 25 Nm

24 Exhaust manifold

For cylinder bank 2

Removal is only possible when engine is removed

Removing --> [ Exhaust Manifold ] Exhaust Manifold

25 Gasket

Replace

Note installation position