Turbocharger System Components, Removing and Installing

Turbocharger System Components, Removing And Installing
Observe rules for cleanliness.

Note:
^ All hose connections are secured with clips.
^ Charge air pressure must be leak free.
^ Replace self-locking nuts.

1. Exhaust manifold
^ With turbocharger
^ Only replace as assembly
2. Intake manifold
3. from charge air cooler
4. Gasket
^ Replace
^ Coating (beading) toward intake manifold
5. 25 Nm (18 ft. lbs.)
6. Gasket
^ Note installation position
7. Bracket
^ For heat shield (item -9-)
8. Washer
9. Heat shield
^ Engage in bracket (item -7-)
10. Turbocharger
11. Pressure unit
^ For charge air pressure control valve
^ Integral part of turbocharger; cannot be replaced
12. From Air Cleaner
13. Gasket
^ Replace
14. Sealing ring
^ Replace
15. Oil return pipe
^ To cylinder block
16. Banjo bolt
^ 25 Nm (18 ft. lbs.)
17. 15 Nm (11 ft. lbs.)
18. 40 Nm (30 ft. lbs.)
19. Bracket
20. 25 Nm (18 ft. lbs.)
21. Gasket
^ Replace
22. Front exhaust pipe
23. Connection -24- 10 Nm (7 ft. lbs.)
25. Oil supply pipe